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New Workbench

Project by BillG posted 204 days ago 1470 views 12 times favorited 22 comments Add to Favorites Watch

I completed this bench last week (5/1/09). I have been using a very old and rather shakey workbench for the last 30 years. I finally managed to build myself a new and totally solid bench. The top measures 28” X 68” and is 35” high. I am over 6’ tall so I made it a bit taller that normal (34”).

The support end frame is 3 1/2” square maple, the stretchers are 1 3/4” X 7” maple. The leg sections have large, glued mortise and tenons (2” sq. X 1 3/4” long) with a 1/2” maple dowel drawbored into the mortise and tennon to keep them tight. The stretchers have tenons that are 3/4 wide X 5 1/2” high X 3/4” long that fit snugly into their mortise and use 1/2” X 6” long bench bolts to secure them to the end frames. They were not glued so that the bench could be tightened over time as needed. The top was manufactured from maple and is quarter sawn maple glued up to a 2 1/4” thickness. I got such a good deal on the top that I couldn’t make it for twice the price, so I used it. It is wrapped on three sides with 2” X 7” Sapele. The front vise jaw is 2” X 8” X 32”.

The twin screw vise is 24” on center. The tail vise is over 100 years old, is quite heavy and is a quick release. I tightens in one half turn. I have not added the wooden insert jaws to that vise as yet.

I cut a 3/4” X 3/4” rabbet on the inside of the lower stretchers to add a shelf. I used 3/4” X 7 1/4” poplar and rabbeted a 3/8” shiplap edge on the boards to create a good fit. The Gramercy Tools Inc. hold fasts work very well and the Veritas bench dogs are well made and fit nicely in the 3/4” holes.

I put a lot of holes in the top of the table (maybe too many), but figured they would add versatility to the bench. The front jaw also has four holes in it. I am really looking forward to working on this bench. Right now it looks too nice to use, but I will use it. There are two coats of oil based polyeurethane on it for protection.

Follow up: A friend of mine picked up a commercial bench top that was 65” square and 2 1/4” thick. It came in two halves with three long rods that went through pre-drilled holes in the top to hold it together. He only wanted one half, so I was able to buy the other half from him.

-- Bill G - West Springfield, MA


22 comments so far

View colbynorwood's profile

colbynorwood

45 posts in 262 days


posted 204 days ago

that looks really nice, now do me a favor and dont use it so it stays that way lol

hey your from springfield ma, i only 45 minutes away, im in montague, near turners falls and greenfield

-- Colby Norwood- learn how to measure, measure once, cut once

View Scott Bryan's profile

Scott Bryan

20629 posts in 716 days


posted 204 days ago

Bill, this is a gorgeous bench. It looks like it weighs a ton so it be able to take all the pounding you can give it. This should last you for years.

-- With God's help all things are possible- even woodworking. Woodworking is not just a hobby, it is an (expletive deleted) expensive hobby.

View a1Jim's profile

a1Jim

16717 posts in 471 days


posted 204 days ago

This is a killer bench beautiful well done.

-- Jim from Heirloom Woodshop Southern Oregon

View woodworm's profile

woodworm

8219 posts in 484 days


posted 204 days ago

Very nicely built workbench.
Sincerely, it would look very much nicer if you put same colour and finish on the foot and the base as you did to the apron. What do you think?

-- masrol, kuala lumpur, MY.

View Les Hastings's profile

Les Hastings

953 posts in 667 days


posted 204 days ago

Great bench Bill, very nice work.

-- Les, Wichita, Ks. (I'd rather be covered in saw dust!)

View Don K.'s profile

Don K.

1095 posts in 220 days


posted 204 days ago

Beautiful….did you buy the top from a individual or from a manufacturer to get such a great deal ??

-- Don S.E. OK

View Todd Thomas 's profile

Todd Thomas

4827 posts in 342 days


posted 204 days ago

great looking becnhch…very well done

-- Todd, Oak Ridge, TN, Hello my name is Todd and I'm a Toolholic, I bought my last tool 10 days, no 4 days, oh heck I bought a tool on the way here! †

View cabinetmaster's profile

cabinetmaster

8534 posts in 452 days


posted 204 days ago

Great looking bench. Now you want to build me one?...............................LOL

-- Jerry--A man can never have enough tools or clamps

View Tim Dorcas's profile

Tim Dorcas

130 posts in 752 days


posted 204 days ago

Absolutely gorgeous!

-- www.responsetolight.com - A Woodworking & Renovation Blog & www.craftedbytim.com - I make. You buy.

View Rj's profile (online now)

Rj

558 posts in 525 days


posted 204 days ago

Great work bench BILL ! You did an excellent job .
Job Well Done!

-- Rj's Woodworks,San Jose & Weed Ca,

View Brad_Nailor's profile

Brad_Nailor

1214 posts in 851 days


posted 204 days ago

Too nice to use! Great bench

-- David, South Windsor, CT "I love the smell of sawdust in the morning"

View newplane's profile

newplane

38 posts in 971 days


posted 203 days ago

Dont worry about using it friend. Make some bench hooks for it, you can mess those up and not worry about your bench top.

-- Dont just dream it, gett of your up and live it!

View snowdog's profile

snowdog

808 posts in 876 days


posted 203 days ago

That sure is a pretty bench you got there

-- "so much to learn and so little time"..

View lighthearted's profile

lighthearted

21 posts in 207 days


posted 203 days ago

Beautiful!

-- Chris

View Dusty56's profile

Dusty56

3460 posts in 582 days


posted 203 days ago

Absolutely too nice to get a scratch in just yet : )

-- You know you're getting old when you know the difference between you're (you are) and your (belonging to you) AND how to use them in a sentence .

View bowyer's profile

bowyer

342 posts in 290 days


posted 202 days ago

Great job on the bench!! Gotta go clean the drool off my key board now!!!!!!!!!!!!!!

-- If at first you don't succeed...Don't try skydiving

View blackcherry's profile

blackcherry

730 posts in 717 days


posted 202 days ago

Sweet work Bill, enjoy your new solid work surface, thanks for posting Blkcherry

View DocK16's profile

DocK16

710 posts in 981 days


posted 195 days ago

OH YEAAAAHHH!

-- DocK, WV

View Beginningwoodworker's profile

Beginningwoodworker

4148 posts in 567 days


posted 194 days ago

Nice workbench.

-- CJIII Future cabinetmaker

View skeeter's profile

skeeter

78 posts in 235 days


posted 151 days ago

nice bench but what is to keep the sapele from busting out due to the wood movement of the top? Is the whole tongue glued? I don’t see any lags in the apron on the front and back, just the side. Sorry to be so inquisitive but I am trying to nail down a design for my future bench.

-- My philosophy: Somewhere between Norm and Roy

View BillG's profile

BillG

30 posts in 444 days


posted 150 days ago

I only glued the first two inches near the front and secured the rear from below using another bench bolt. That was a good observation Skeeter.

-- Bill G - West Springfield, MA

View DocK16's profile

DocK16

710 posts in 981 days


posted 103 days ago

This came around on roll the dice and it looks even “purtier” the second go round.

-- DocK, WV

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