| Project by BillG | posted 204 days ago | 1470 views | 12 times favorited | 22 comments | ![]() |
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I completed this bench last week (5/1/09). I have been using a very old and rather shakey workbench for the last 30 years. I finally managed to build myself a new and totally solid bench. The top measures 28” X 68” and is 35” high. I am over 6’ tall so I made it a bit taller that normal (34”).
The support end frame is 3 1/2” square maple, the stretchers are 1 3/4” X 7” maple. The leg sections have large, glued mortise and tenons (2” sq. X 1 3/4” long) with a 1/2” maple dowel drawbored into the mortise and tennon to keep them tight. The stretchers have tenons that are 3/4 wide X 5 1/2” high X 3/4” long that fit snugly into their mortise and use 1/2” X 6” long bench bolts to secure them to the end frames. They were not glued so that the bench could be tightened over time as needed. The top was manufactured from maple and is quarter sawn maple glued up to a 2 1/4” thickness. I got such a good deal on the top that I couldn’t make it for twice the price, so I used it. It is wrapped on three sides with 2” X 7” Sapele. The front vise jaw is 2” X 8” X 32”.
The twin screw vise is 24” on center. The tail vise is over 100 years old, is quite heavy and is a quick release. I tightens in one half turn. I have not added the wooden insert jaws to that vise as yet.
I cut a 3/4” X 3/4” rabbet on the inside of the lower stretchers to add a shelf. I used 3/4” X 7 1/4” poplar and rabbeted a 3/8” shiplap edge on the boards to create a good fit. The Gramercy Tools Inc. hold fasts work very well and the Veritas bench dogs are well made and fit nicely in the 3/4” holes.
I put a lot of holes in the top of the table (maybe too many), but figured they would add versatility to the bench. The front jaw also has four holes in it. I am really looking forward to working on this bench. Right now it looks too nice to use, but I will use it. There are two coats of oil based polyeurethane on it for protection.
Follow up: A friend of mine picked up a commercial bench top that was 65” square and 2 1/4” thick. It came in two halves with three long rods that went through pre-drilled holes in the top to hold it together. He only wanted one half, so I was able to buy the other half from him.
-- Bill G - West Springfield, MA
































22 comments so far
colbynorwood
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45 posts in 262 days
posted 204 days ago
that looks really nice, now do me a favor and dont use it so it stays that way lol
hey your from springfield ma, i only 45 minutes away, im in montague, near turners falls and greenfield
-- Colby Norwood- learn how to measure, measure once, cut once
Scott Bryan
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20629 posts in 716 days
posted 204 days ago
Bill, this is a gorgeous bench. It looks like it weighs a ton so it be able to take all the pounding you can give it. This should last you for years.
-- With God's help all things are possible- even woodworking. Woodworking is not just a hobby, it is an (expletive deleted) expensive hobby.
a1Jim
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16717 posts in 471 days
posted 204 days ago
This is a killer bench beautiful well done.
-- Jim from Heirloom Woodshop Southern Oregon
woodworm
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8219 posts in 484 days
posted 204 days ago
Very nicely built workbench.
Sincerely, it would look very much nicer if you put same colour and finish on the foot and the base as you did to the apron. What do you think?
-- masrol, kuala lumpur, MY.
Les Hastings
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953 posts in 667 days
posted 204 days ago
Great bench Bill, very nice work.
-- Les, Wichita, Ks. (I'd rather be covered in saw dust!)
Don K.
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1095 posts in 220 days
posted 204 days ago
Beautiful….did you buy the top from a individual or from a manufacturer to get such a great deal ??
-- Don S.E. OK
Todd Thomas
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4827 posts in 342 days
posted 204 days ago
great looking becnhch…very well done
-- Todd, Oak Ridge, TN, Hello my name is Todd and I'm a Toolholic, I bought my last tool 10 days, no 4 days, oh heck I bought a tool on the way here! †
cabinetmaster
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8534 posts in 452 days
posted 204 days ago
Great looking bench. Now you want to build me one?...............................LOL
-- Jerry--A man can never have enough tools or clamps
Tim Dorcas
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130 posts in 752 days
posted 204 days ago
Absolutely gorgeous!
-- www.responsetolight.com - A Woodworking & Renovation Blog & www.craftedbytim.com - I make. You buy.
Rj
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558 posts in 525 days
posted 204 days ago
Great work bench BILL ! You did an excellent job .
Job Well Done!
-- Rj's Woodworks,San Jose & Weed Ca,
Brad_Nailor
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1214 posts in 851 days
posted 204 days ago
Too nice to use! Great bench
-- David, South Windsor, CT "I love the smell of sawdust in the morning"
newplane
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38 posts in 971 days
posted 203 days ago
Dont worry about using it friend. Make some bench hooks for it, you can mess those up and not worry about your bench top.
-- Dont just dream it, gett of your up and live it!
snowdog
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808 posts in 876 days
posted 203 days ago
That sure is a pretty bench you got there
-- "so much to learn and so little time"..
lighthearted
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21 posts in 207 days
posted 203 days ago
Beautiful!
-- Chris
Dusty56
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3460 posts in 582 days
posted 203 days ago
Absolutely too nice to get a scratch in just yet : )
-- You know you're getting old when you know the difference between you're (you are) and your (belonging to you) AND how to use them in a sentence .
bowyer
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342 posts in 290 days
posted 202 days ago
Great job on the bench!! Gotta go clean the drool off my key board now!!!!!!!!!!!!!!
-- If at first you don't succeed...Don't try skydiving
blackcherry
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730 posts in 717 days
posted 202 days ago
Sweet work Bill, enjoy your new solid work surface, thanks for posting Blkcherry
DocK16
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710 posts in 981 days
posted 195 days ago
OH YEAAAAHHH!
-- DocK, WV
Beginningwoodworker
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4148 posts in 567 days
posted 194 days ago
Nice workbench.
-- CJIII Future cabinetmaker
skeeter
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78 posts in 235 days
posted 151 days ago
nice bench but what is to keep the sapele from busting out due to the wood movement of the top? Is the whole tongue glued? I don’t see any lags in the apron on the front and back, just the side. Sorry to be so inquisitive but I am trying to nail down a design for my future bench.
-- My philosophy: Somewhere between Norm and Roy
BillG
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30 posts in 444 days
posted 150 days ago
I only glued the first two inches near the front and secured the rear from below using another bench bolt. That was a good observation Skeeter.
-- Bill G - West Springfield, MA
DocK16
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710 posts in 981 days
posted 103 days ago
This came around on roll the dice and it looks even “purtier” the second go round.
-- DocK, WV