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Box Corner Framing Jig (Inexpensive Home-Made)

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Project by Sir_Robert posted 04-07-2009 09:02 PM 15845 views 35 times favorited 19 comments Add to Favorites Watch

Use a pair of these home-made box framing jigs to make dead-on 90-degree joints. Each jig body is made from two thicknesses of 3/4” MDF sandwiched between two corner mending plates. Use 1/4-inch machine screws or hex bolts, lock washers and hex nuts to hold the sandwiched parts together. The MDF must be trimmed back such that it is recessed about a 1/64-inch from the edges of the corner plates. Make sure the corner plates are squared and trued to each other before tightening the bolts.

Drill a hole through each leg of the fixture to accept the pin of a fence clamp. Make sure the hole is far enough away from the corner to allow easy access for your drill, router or other fastening tool while the jigs are in place.

-- Sir Robert





19 comments so far

View Karson's profile

Karson

34916 posts in 3152 days


#1 posted 04-07-2009 10:18 PM

Those are some great jibs. Nice design and process.

In looking at these I guess that the metal plate is what touches the box and not the MDF.

-- I've been blessed with a father who liked to tinker in wood, and a wife who lets me tinker in wood. Southern Delaware karson_morrison@bigfoot.com †

View oldskoolmodder's profile

oldskoolmodder

779 posts in 2432 days


#2 posted 04-07-2009 11:53 PM

While they are nice, like Dave, I’ve never seen clamps like these.

-- Respect your shop tools and they will respect you - Ric

View Grumpy's profile

Grumpy

19710 posts in 2603 days


#3 posted 04-08-2009 01:13 AM

Nothing like a new jig. Thanks Sir Robert.

-- Grumpy - "Always look on the bright side of life"- Monty Python

View Eric in central Florida's profile

Eric in central Florida

3674 posts in 2327 days


#4 posted 04-08-2009 02:28 AM

I’m going to make a set of those.
Thanks for the tip!

-- All glory comes from daring to begin.

View woodsmith's profile

woodsmith

69 posts in 2544 days


#5 posted 04-08-2009 02:31 AM

I think Rockler has these clamps. Jigs look interesting.

-- woodsmith

View Lee A. Jesberger's profile

Lee A. Jesberger

6702 posts in 2731 days


#6 posted 04-08-2009 04:33 PM

Hi Sir_Robert;

Great idea for perfect corners.

I see a candle in the last photo. Do you work by candlelight?

I know woodworking is considered romantic by some of us, but that’s taking it too far. LOL

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

View dustyal's profile

dustyal

1220 posts in 2227 days


#7 posted 04-09-2009 01:40 AM

Search either Woodcraft and Rockler for fence clamps… although I didn’t find clamps as robust as these look… Also, it looks like you could make a set with smaller (or larger?) legs that would fit inside of smaller (larger?) projects.

-- Al H. - small shop, small projects...

View Sir_Robert's profile

Sir_Robert

51 posts in 2503 days


#8 posted 04-10-2009 04:20 PM

The jigs are my own design. I got the idea from Rockler’s corner jigs, which are basically an overpriced $10 piece of L-shaped plastic for which you need to provide your own clamps. I could see where their clamp would be a hassle, so I made mine to hold the clamps in one assembly so it doesn’t take three hands to clamp a joint. Gee, I could have made millions on this idea. But what would I do with all the money? Buy a bigger shop—yeah!!!!

-- Sir Robert

View Sir_Robert's profile

Sir_Robert

51 posts in 2503 days


#9 posted 04-10-2009 04:22 PM

Lee,
The candle is to cut down the cigar smoke. An occasional stogie helps calm the Parkinson’s tremor.

-- Sir Robert

View Lee A. Jesberger's profile

Lee A. Jesberger

6702 posts in 2731 days


#10 posted 04-17-2009 12:48 PM

Hi Sir Robert;

Both derails are surprising.

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

View Beginningwoodworker's profile

Beginningwoodworker

13347 posts in 2425 days


#11 posted 07-07-2009 11:38 PM

Neat looking jig.

-- CJIII Future cabinetmaker

View a1Jim's profile

a1Jim

112934 posts in 2329 days


#12 posted 07-09-2009 03:48 AM

The Jigs up, up to good work well done.

-- http://artisticwoodstudio.com Custom furniture

View ChesapeakeBob's profile

ChesapeakeBob

342 posts in 2235 days


#13 posted 10-02-2009 04:31 PM

Sir Robert: How did you make sure the steel corner plates were aligned and true?

Thanks!

CB

-- Chesapeake Bob, Southern Maryland

View dustygirl's profile

dustygirl

862 posts in 2480 days


#14 posted 10-02-2009 10:13 PM

What a great idea.Thanks for sharing with us.

-- Dustygirl..Hastings,Ontario.. How much wood can 1 gal chuck if 1 gal can't cut wood?

View OhValleyWoodandWool's profile

OhValleyWoodandWool

969 posts in 1872 days


#15 posted 11-20-2009 09:28 PM

Great solution to stay away from some of rockler’s overpriced stuff

-- "All you need in this life is ignorance and confidence, and then Success is sure." Mark Twain

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