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A Barrel-Style Wine Rack

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Project by MightyWood posted 06-01-2015 02:10 PM 1629 views 6 times favorited 4 comments Add to Favorites Watch

Making a barrel-style wine rack for Summers Woodworking 2×4 contest 2015.

I decided to join the Summers Woodworking 2×4 Contest 2015. But what to make? I always had a wine rack on my list. Not for myself, but something nice I can give away. Unfortunately I was a little late and had to rush a bit through this build.

First I had to make a sketchup model to get all the dimensions, so that all pieces fit on a 2×4. The 2×4 was the first problem. There are no 2×4s here so I had to buy a 5 meter long 50mm thick and 100mm wide board. Is was a real adventure to put this thing through my little bench-top thickness planer.

Due to my small workshop I had to cut the 8 feet 2×4 into more manageable pieces and in order to waste no material I cut it by hand. The Japanese Handsaw runs through spruce like through butter.

IMG_1410_small

Then I had to make some rip cutting. Some pieces had to be more than 70 mm wide which is the capacity of my band saw. So I had to use my Japanese rip cut handsaw. It took some time to make these cuts but fortunately I could use my band saw for the narrower pieces.

IMG_1480_small

In the end it cut 102 pieces plus quite a lot offcuts.

Bildschirmfoto von Barrel-Style_Wine_Rack_-_2x4_Contest_2015.mp4

The base of this rack are two oval frames. A back and a front piece. Each is made of 6 pieces and joint with simple half lap joints.

barrel_strips

Both frames were connected with 48 strips after I cut a rabbet into the front and back.
The strips also had rabbets on both ends. The ones for the curved part also got a 5 degree angle on the long sides.
At this point I want to thank my father in law who helped me out and made about 200 cuts on the table saw.

barrel_quarter

It took a while to glue up all the strips. I did this in several steps.
First I lined up the angles strips on tape and glued them together in a quarter circle.

barrel_half
barrel_half_2

Second I had to glue two quarters together to get a half circle. To get good even clamping pressure I used tension belts.

barrel

To glue up the frames and the half circles was quite a challenge. I had to attach multiple clamps and tension belts in different directions. After that I glued and attached the straight part of the shell.

barrel_feet

Now it was time to attach all the features. First of all, the feet.

barrel compartment

This wine rack should have a compartment for a bottle opener or for casters, so I put some hinges onto a cap piece.

barrel_wine

The wine bottle holders are positioned in two layers. One is on the top of the compartment, the other is on a shelf.

barrel_glass_holder

I made some typical wine glass holders. My design idea was to have the glasses angled by approximate 15 degree but due to space issues I glued them in by eye.

After adding them an two shelves for shot glasses or coasters, the wine rack was finished.

IMG_0016_small

IMG_0013_small

I am still not sure about the finish. Due to time issues I had to assemble the whole thing and now it will be hard to reach some corners. But I had to wait anyway until I know to who I will give it. I maybe then stain it to match with the other furniture and finish it with a wax polish.

I also made a youtube video! Please check it out and subscribe:


https://youtu.be/lYlXhezO1rM

-- Daniel @ Mighty Wood, http://mightywood.net / http://youtube.mightywood.net





4 comments so far

View ChrisK's profile

ChrisK

1809 posts in 2541 days


#1 posted 06-01-2015 02:22 PM

Nice design. Looks great. And all from a 2X4. I do not know if I could get 2 2×4’s from the big box clear enough to build one of these.

-- Chris K

View ohwoodeye's profile

ohwoodeye

1731 posts in 2613 days


#2 posted 06-01-2015 03:33 PM

Looks good. Your use of the hand saw and chisels is admirable.
Well done.

-- Directions are just the Manufacturer's opinion on how something should be assembled. ----Mike, Waukesha, WI

View Don K's profile

Don K

22 posts in 579 days


#3 posted 06-01-2015 06:10 PM

Very Nice! Great ingenuity.

-- v/r, Don

View majuvla's profile

majuvla

9095 posts in 2327 days


#4 posted 06-07-2015 09:55 AM

Wine racks are endless sorce of ideas. This one is realy uniqe. It could be awesome present for someone. I’m glad you showed us the whole process.

-- Ivan, Croatia, Wooddicted

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