| Project by kshipp | posted 264 days ago | 1148 views | 3 times favorited | 21 comments | ![]() |
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This is a project I spent about four months designing. It’s not that it really took that long but I’m currently in Iraq so I don’t have a lot of time to be on the computer or building things. I had never made a chair before so I figured I would try to figure out how I could make one over here. We really only have access to plywood, dimensional lumber, and very limited tools so I had to keep that in mind during the design. It is made out of 1” plywood, 2×4’s, and some scrap cargo straps.
The third picture is the design I did in SketchUp. The only difference between that and the finished product is the weaving on the seat. I wasn’t sure if I would need to do it for support or not. I was also very unsure on how to model the weaving in SketchUp so I just left it off. Any suggestions of an easy way to model the woven seat would be appreciated.
I printed a full-size template out (thanks supply) and used it to transfer the design to the plywood. I cut out the profile with a Sawzall and an old jigsaw that was pretty upset about cutting 1” plywood. The fifth picture is right before I cut out the inside profile. The last picture is the wood frame finished up. It was a pretty simple project in that I only needed was to identical plywood sides, and six 2×4’s of the same length.
The first two pictures are of course of the finished chair. I call it the Iraq’n chair because it’s not really a rocking chair and obviously my location. I put an angle on the back so I can lean back comfortably and it will be steady. Same thing for the angle on the front of the chair for when you really need to lean into your work.
I’ve already got some requests for more chairs from the other guys but I’m a little short on time and materials. Strangely my platoon sergeant wants me to go on patrols and only build things in my free time.
As always, comments and suggestions are welcome.
-- Kyle Shipp, http://battleshipp.blogspot.com


































21 comments so far
CharlieM1958
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7696 posts in 1118 days
posted 264 days ago
Brilliant design and use of materials, Kyle!
And thanks for your service.
-- Charlie M. "Woodworking - patience = firewood"
Cory
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198 posts in 319 days
posted 264 days ago
You rock, Kyle. The chair is pretty cool, but it’s awesome what you’re doing for all of us. Thank you for your service.
-- Premium firewood created daily.
dhg
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149 posts in 612 days
posted 264 days ago
I guess sergeants have no sense of priority!
Nice work on the chair with limited everything!
Thanks for being there and keep your head down.
rich
-- Talent on Loan from God - Rush Limbaugh ----------www.genesiswoodworks.com----------
woodbutcherer
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30 posts in 355 days
posted 264 days ago
I actually really like the design of the chair! I can see tweaking it for asthetics and making it outa real wood!
it would make a neat patio chair!
Be careful about lead posioning! Good luck.
-- POST NUBILA SOL - After clouds sunshine
DaveR
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1529 posts in 620 days
posted 264 days ago
Nice work there Kyle.
As far as drawing the webbing, I would keep it simple. If you draw the webbing as crossing faces, it won’t look right at any sort of a distance. I’ll make an example of a way to do it.
Thank you for doing what you do.
-- Until you spread your wings, you'll have no idea how far you can walk.
rickf16
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224 posts in 481 days
posted 264 days ago
Kyle, Thanks for your service!!! And I wouldn’t change a thing on that chair. It looks perfect. I have the feeling that won’t be the only chair you make!
-- Rick
John Stegall
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216 posts in 416 days
posted 264 days ago
Great looking chair! I agree that it would make a good patio chair. Thank you for your sacrifices and all that you risk on our behalf.
-- jstegall
mountainsky
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30 posts in 297 days
posted 264 days ago
Kyle, That’s a GREAT CHAIR! IS there anything we could do stateside to help you with these? As echoed above, thank you for all you do for us and God Bless!
DaveR
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1529 posts in 620 days
posted 264 days ago
Kyle, I hope you don’t me posting this here.
Here’s a way to depict a woven seat without drawing it out.
I drew a rectangle to the size of the seat, pulled it up to the height of the seat rails. Then I put a small, low-segment count arc on a corner and ran Follow Me around the top.
Straight above the seat I drew a rectangle. On that I laid out for the webbing. I used guidelines to aid in that and drew the edges of the openings on the edges and the little squares. I used Push/Pull to push the faces representing the opening through the seat. After running an Intersect, I deleted the unwanted geometry.
Next I drew in a few lines to represent the edges of the web straps. I only drew in a few and then made linear arrays with Ctrl+Move and then *n Where n equals the number of copies.
Finally, I applied a material. I rotated the material for the webbing running one direction so that it looks like it’s running the right way. You only need to rotate the material once. Then sample the rotated material and paint that in the other rectangles where it should match.
I could have made the surface run under the edges of the seat rails. I didn’t hoping for more clarity in the image.
Hope that helps.
I’ll answer your other question via PM.
Dave
-- Until you spread your wings, you'll have no idea how far you can walk.
Blake
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2766 posts in 774 days
posted 264 days ago
Very clever for your limited materials. I really like how it came out.
-- Check out my new website! http://www.blakeweberwoodworking.com
Bureaucrat
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7390 posts in 552 days
posted 264 days ago
Kyle this is a cool chair. I can see this as a great coffee break chair for me in my shop. It would get a lot of use.
Thanks for your service and be safe.
-- Gary, South Central Wisconsin. So much to learn, so little time!
davyjones
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19 posts in 322 days
posted 263 days ago
Kyle,
Great chair. I know how you feel though. i was there in 03-04 as a MP. also ended up being a woodworker, electrician and jack of all trades for my company. Thank you for your service! Keep your butt as low as your head. Stay safe brother. If you need anything let some of us know and i am sure we will all look for/ find a way to get it to you.
-- I came, I sawed I fixed it. (well sort of)
firecaster
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482 posts in 318 days
posted 263 days ago
The nerve of the guy. Can’t he see you have talent.
Great chair, great design. It looks comfortable. I agree with the above post. This design would look good on a patio.
Thanks for your service. It’s men like you that let us worry about our hobbies instead of other things.
-- Father of two sons. Both Eagle Scouts.
Viktor
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10 posts in 318 days
posted 263 days ago
Great design and use of material. Those 5000 lb capacity straps look reassuring :)
kshipp
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128 posts in 678 days
posted 262 days ago
Thank you for all the kind comments. I’m already thinking about building an ottoman to go along with it. As for my sergeant, I don’t really want to get stuck on post so I’ll let him think he is getting his way. :)
DaveR – Thanks for the help on SketchUp. I learn a lot from you.
Viktor – I am hoping that 5,000 lb is going to be enough capacity. It will encourage me to keep my weight down. :)
-- Kyle Shipp, http://battleshipp.blogspot.com
kshipp
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128 posts in 678 days
posted 262 days ago
Sorry. I see I double-posted.
-- Kyle Shipp, http://battleshipp.blogspot.com
Gary Fixler
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649 posts in 281 days
posted 262 days ago
I’m so impressed! Really well made with such simple tools and materials at your disposal. You’re making me feel extra bad about slacking in my shop :)
Be safe, and thanks for posting!
-- Gary, Los Angeles, video game animator
thelt
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168 posts in 279 days
posted 262 days ago
Platoon Sgt’s are like that. One track mind! Great resourcefulness and great talent. Keep it up and as always ALL of you have my undieing support and my prayers are with you all for a safe return home.
-- There are three signs of old age. The first is loss of memory. I forgot the other two!
Sergeant_Chad
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17 posts in 652 days
posted 252 days ago
You should make another for the CSM, then you’ll definately make a 1 over 1 on your next NCOER!!! Can I get a Hooah?
-- “If God dwells inside us like some people say, I sure hope He likes enchiladas, because that's what He's getting” - Jack Handey
jeffl
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28 posts in 210 days
posted 37 days ago
nice chair, especially under limited conditions
-- Jeff,
a1Jim
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17197 posts in 477 days
posted 37 days ago
Great Chair
-- Jim from Heirloom Woodshop, custom furniture ,maker, woodworking school, heirloomwoodshop.com