| Project by builtinabarn | posted 280 days ago | 946 views | 1 time favorited | 14 comments | ![]() |
![]() |
These are pictures of a stair case on a 120 foot Broward yacht (Cortina) a few years ago. I’m posting this job because by far, it was one of the most challenging projects I have have endured and am very proud of of the challenge and difficulty I over came. Of coarse I did not make the metal banisters, but I worked hand in hand with that guy on that project also. Most of the stair construction was made of laminated 1/4” thick solid cherry, epoxied and clamped in place (layer by layer). The larger “flat” areas were 3/8” bendable ply with cherry veneer applied over that . The caps are all 8/4 with an interior dado to fit over the body (sides) of the stairs, all pieced together, epoxied and shaped by hand with a series of hand saws , planes and scrapers. The handrails are made with the same method only of 12/4 cherry stock. Oh ya, mortises on the underside to except the banisters. The stair treads fit into dadoes ( the stair treads were made from the deck carpenter and made of teak with holly inlays). Although I did not build the treads, I did cut splines in them to fit in to the dadoes and I installed them. The deck carpenter gets all the easy jobs( he just makes the treads). I have to make his work fit with zero tolerances of any gaps and loose fitting joints.
-- Built in a Barn Bob

































14 comments so far
lew
home | projects | blog
4490 posts in 651 days
posted 280 days ago
Beautiful Job!!
I hope you received a hefty sum for this work because- in my opinion- someone has waayyy toooo much money.
Sean
home | projects | blog
83 posts in 511 days
posted 280 days ago
That is true craftsmanship. The one thing I’ve always really fantasized about with woodworking has been to do the carpentry on a yacht.
-- "Democracy is by far the worst system of government. Except all the others that have been tried." ~ Winston Churchill
builtinabarn
home | projects | blog
81 posts in 281 days
posted 280 days ago
To comment on both of your reply’s. In the yachting industry , the people buying these boats have Bill Gates kind of money. Money is no object. Most of these people pay to have a staff of 5 live on their yacht and enjoy it. Then the owners go on their boats a couple of times a year for a few days. It’s a pretty sad thing.
As far as my pay: $20 /hr @ 50 hrs a week X 4 weeks of build time = I got ripped off as an employee. They pay me $4000 (before all the deductions, taxes etc.) for a month of work and they probably charged $300 an hour to the customer for my time spent ($300 X 200 hrs = $60,000). Oh well that’s life.
I do truly miss that job. Those years of learning and knowledge were priceless. But I really enjoy building whatever job comes my way, in my little shop in my barn, at my own pace, answering to no one but the dinner bell.
-- Built in a Barn Bob
WoodSpanker
home | projects | blog
298 posts in 288 days
posted 280 days ago
Wow, those are beautiful stairs! and boy, did you get ripped off on the labor, but as you said, thats the way life goes I guess. We gotta feed ourselves. Imagine the shops we could make with the kind of money it takes to build and maintain even a modest sized yacht? Dare we dream, fellow Lumberjocks?
-- Adventure? Heh! Excitement? Heh! A Woodworker craves not these things!
savannah505
home | projects | blog
978 posts in 482 days
posted 280 days ago
Really great work, and yes I feel for you on the pay scale, been there done that scenario. Nothing can pay the experience you gain though, and the sense of accomplishment, those with the big bucks could never know. Generally, they can’t do squat, thats why they hire people like you, and too many of them were born with the silver spoon in their mouth already. I’ve been around these kind of people most of my life, sad to see. You might like to see the staircase rail I made in steambent cocobola wood. You did a great job to be proud of here.
-- Dan Wiggins
mrtrim
home | projects | blog
1698 posts in 776 days
posted 279 days ago
great looking stairwell bob , i can relate as i did the same type work at trident shipyard in tampa . the pay stunk but it was fun to get away from the residential work for a while . we built 120 to 180 footers there . nice work looking forward to seeing your projects .
CessnaPilotBarry
home | projects | blog
1281 posts in 599 days
posted 279 days ago
Outstanding!
-- - Please help keep Lumberjocks an enjoyable escape by refusing to participate in political discussions. Simply spit out the bait and ignore the thread...
CharlieM1958
home | projects | blog
7654 posts in 1114 days
posted 279 days ago
Exquisite work! I’d love to see the rest of the yacht.
-- Charlie M. "Woodworking - patience = firewood"
yosoybyrd
home | projects | blog
19 posts in 429 days
posted 279 days ago
Stunning… like everybody else i would love to see more of the boat especially if you had a hand in it.
-- William Byrd- WAR EAGLE!
blackcherry
home | projects | blog
730 posts in 719 days
posted 279 days ago
Some of the most stunning woodworking that I’ve view in my live time has been on marine vessels and this is no exception. You are a true craftsman, absolute beautiful….Blkcherry
Greg Wurst
home | projects | blog
716 posts in 728 days
posted 279 days ago
Beautiful work beyond my capabilities. You definitely got the short end of the stick on the pay scale. You deserved much more for that exquisite work.
-- You're a unique and special person, just like everyone else.
DannyBoy
home | projects | blog
448 posts in 761 days
posted 279 days ago
Very nice.
-- He said wood...http://hickbyassociation.blogspot.com/
Karson
home | projects | blog
25802 posts in 1296 days
posted 279 days ago
Beautiful Job.
-- What happens in the workshop stays in the workshop. No wait that doesn't sound right. Karson Southern Delaware karson_morrison@bigfoot.com †
Blake
home | projects | blog
2760 posts in 770 days
posted 279 days ago
Incredible! Love all the detail.
-- Check out my new website! http://www.blakeweberwoodworking.com