| Project by MJMeers | posted 1577 days ago | 25179 views | 75 times favorited | 41 comments | ![]() |
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Being fairly new to woodworking I was told that I should start off small. After building a couple wall sconces for the wife I decided that doing the smaller sized projects were certainly fun, but I wanted to go bigger…to me it was time to start building furniture.
I didn’t have a power jointer or planer at the time so I decided plywood was going to be the way to go. I learned very quickly that getting a full sheet of plywood into my basement shop was a chore in itself, but getting it cut down on the table saw by myself was not only a challenge, but flat out dangerous. So I started cutting the sheets down with an edge riding attachment for my circular saw. While it got the job done it was sort of a pain getting everything set up each time. Then one day I saw the plans for a sliding carriage panel saw in issue 88 of Shopnotes Magazine. I immediately decided that I HAD to build it.
After numerous “learning experiences” I completed the panel saw. And it works great. Its ability to do both rip and crosscuts make it incredibly versatile. I mounted it on an open wall in my garage which ended up being very convenient because when I bring home full sheets of plywood I can now unload them into the garage, trim them down on the panel saw and then easily carry the pieces into the shop.
All in all it ended up costing a little under $400 for the hardware and lumber to build the panel saw, but compared to the $1000+ cost of a store bought one I can’t complain.
I learned so much during the process of building this panel saw and would seriously recommend it to anyone that is looking for a challenging and functional project.
-- Matt, RI
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41 comments so far
Tom Goodman
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197 posts in 2300 days
#1 posted 1577 days ago
WOW ! This is a really nice set up. wish I had the wall space so I could make me one. But that’s down the road a bit. Anyway welcome to Lumber Jocks. I’m sure you’ll learn a few things as well as get some ideals. I know I have.
-- - " If you want square work, You don't cut corners. " - -- Tom Goodman, Santa Maria, CA. woodworkertom@gmail.com
lew
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8979 posts in 1923 days
#2 posted 1577 days ago
That turned out GREAT!!
Saw this and thought about making it- if only I could get a full sheet of plywood to my basement shop!!
-- Lew- Time traveler. Purveyor of the world's finest custom rolling pins!
Dusty56
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10510 posts in 1856 days
#3 posted 1577 days ago
where did you get the “pole” across the top from ? I used to use the metal version of this model at a lumber yard I worked at back in the 80’s…..what did you use for the saw”return” mechanism ?
-- When did quiet and quite become the same word ? I'm guessing about the same time as your and you're did.
suliman
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407 posts in 1972 days
#4 posted 1577 days ago
GREAT
-- Suliman , Syria, jablah ,
MJMeers
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29 posts in 1579 days
#5 posted 1577 days ago
Thanks everyone… this is my first project on Lumberjocks and I can’t believe how quickly people have responded since I’ve posted it.
-- Matt, RI
MJMeers
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29 posts in 1579 days
#6 posted 1577 days ago
Dusty56,
The pole across the top is a 10’ EMT conduit from Home Depot with a 1 1/2” outside diameter. The saw guide rides along this pole for the rip cuts.
I used a pair of 9/16” x 16 1/2” springs from Lowes along with some pulleys to create the suspension system for doing crosscuts. The base for the circular saw rides up and down a pair of T-Tracks that I got from Rockler.
-- Matt, RI
douginaz
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220 posts in 2170 days
#7 posted 1577 days ago
Excellent job. Less than half the cost of store bought is impressive. Nice work.
Doug in AZ.
-- If you need craft books - please visit our small business at http://www.wittywife.com
bayouman
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92 posts in 1833 days
#8 posted 1577 days ago
This is going to be my first project of the Spring. All I have to do is move all the plywood that is leaning against the wall of my garage shop to make room for it. I have all this plywood and find excuses not to build something with it because it is such a pain to work with. My second project will be the cabinet station for my tablesaw that I have been wanting to build for a long time. Thanks for the inspiration. I have favorited your project to remind me in the Spring to get busy.
MJMeers
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29 posts in 1579 days
#9 posted 1577 days ago
bayouman,
I’m glad to hear that you’ll be tackling this one… It was certainly a challenge to make, but I am so glad that I did.
I had my fair share of learning experience while I was building it, and if during your building process you have any questions that you’d like to ask, by all means feel free to ask…
-- Matt, RI
mtnwild
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3474 posts in 1695 days
#10 posted 1577 days ago
In my dream shop I would have one of those. Really good idea. That will save you so much time and energy.
-- mtnwild (Jack), It's not what you see, it's how you see it.
CharlieM1958
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14855 posts in 2386 days
#11 posted 1577 days ago
Great job! This will save you so much work you’ll be happy all over again every time you use it.
-- Charlie M. "Woodworking - patience = firewood"
coolio
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7 posts in 1577 days
#12 posted 1577 days ago
Wow!! This is awesome. You are the best little Woodguy in the world. Can you make me one of these?
-- You can call me "Big Wood"
jockmike2
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10636 posts in 2414 days
#13 posted 1577 days ago
I’ve seen the plans for one of these in shopnotes. Have always wanted to make one. Looks like you did a bang up job. I think you can either make them vertical or horizontal.
-- (You just have to please the man in the Mirror) Mike from Michigan -
Zuki
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1402 posts in 2245 days
#14 posted 1577 days ago
Looks well thought out. Great job.
-- BLOG - http://www.colorfulcanary.com/search/label/Zuki
doyoulikegumwood
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384 posts in 2160 days
#15 posted 1577 days ago
wow i must have one of these thanks for showing us
-- I buy tools so i can make more money,so ican buy more tools so I can work more, to make more money, so I can buy more tool, so I can work more
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