| Project by Rob | posted 306 days ago | 2972 views | 12 times favorited | 21 comments | ![]() |
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Okay, first post and I’m already breaking the rules – it’s not a completed project but I thought some guys could appreciate the lathe idea. Sorry, but this project has been taking months. I keep picking up projects in-between. Got this years 160 hour flu at Christmas and that really slowed me down. Anyway, I bought a few sections of quartersawn heart-pine bowling alley that my wife wanted as a farm table. We’re using a trestle table design. However, the turned legs were a challenge – I don’t own a lathe, and even if I did, I’d probably kill myself trying to turn something this big the first time. Instead, I designed a router lathe and template system that allowed me to turn 2 matching legs for each end of the trestle base. The table is going to be over 100 inches long with the breadboard ends. My wife wanted the feet to be able to take a lot of abuse, as we have two small boys racing cars across the floor, or learning to help mom with the vaccuuming, so the base is made of laminated red and white oak, the columns are pine. The base will get a coat of red, then black paint with a waterborne acrylic clear coat. The column is hollow so I can bolt it together with the leg sitting in a huge round “mortise”. I hooked a drill up to the center shaft for the final sand, and used a bunch of cheap stop collars from Harbor Freight to keep the project centered so the template would be accurate. There was a template on both sides. Later on, I added a foot pedal so I could turn the drill on while keeping my hands on the router. I used a c clamp on the drill trigger to get the right speed – keep in mind it was a big Bosch hammer drill. I wouldn’t have tried it with anything smaller.


































21 comments so far
PurpLev
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2733 posts in 541 days
posted 306 days ago
brilliant! nicely done.
-- When in doubt - There is no doubt - Go the safer route.
puzzled
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68 posts in 685 days
posted 306 days ago
I second that comment!! Great Job!
-- -- Remember, a chip on the shoulder is a sure sign of a woodturner.
boyneskibum
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58 posts in 363 days
posted 306 days ago
That is pretty ingenious, I’d love to see some more pictures of this jig!
-- Let's make some firewood!
mtnwild
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2013 posts in 420 days
posted 306 days ago
Really nice work. Looks like a good solution, while keeping cost down.
-- mtnwild (Jack), It's not what you see, it's how you see it.
lew
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4481 posts in 648 days
posted 306 days ago
Agree with boyneskibum- would love to see more pix of the jig.
Jimthecarver
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427 posts in 678 days
posted 306 days ago
This one deserves a blog! Your idea is awesome. A favorite for sure.
-- Can't never could do anything, to try is to advance.
BarryW
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872 posts in 799 days
posted 306 days ago
What a great idea!...and you could probably create spirals as well…
-- /\/\/\ BarryW /\/\/\ Stay so busy you don't have time to die.
Rob
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10 posts in 307 days
posted 306 days ago
How do I add more pictures? Create a new project? Let’s not get too carried away. Creating spirals would be very difficult in this setup. You need to index the rotation and the rate of travel on the top carriage. In Bill Hybels book – router magic, he showed a router lathe at the end. It doesn’t look or function like this one. I needed something that could handle a heavy load, as well as had a good size distance from the center. This legs are 8” wide. I could probably create a blog on it, as there was quite a lot of learning in the process.
sIKE
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1094 posts in 647 days
posted 306 days ago
If you want to add more pictures you will need to open up an account on Flicker or one of the like ilk and upload your pictures to it. You can from there use the forth button about left as you write and use it to embed the pics using the URI of the Pic from Flickr…easy after you’ve done it once or twice…
I do have to say your jig is quite ingenious….
-- //FC - Round Rock, TX - "Experience is what you get just after you need it"
DocK16
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710 posts in 980 days
posted 306 days ago
Congradulations, you’ve just reinvented the Legacy Ornamental Mill.
-- DocK, WV
Rob
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10 posts in 307 days
posted 306 days ago
Thanks for all the positive feedback. I looked up the Legacy Ornamental Mill. Those are very nice. I built mine for about $20.00, but it really can’t cut spirals. However I did get mine on the cheap. Compared to $1,400 for their cheapest, I don’t know if SWMBO would have gone for that. Although, she’s been supportive of most of the tool purchases, and advised me if there is anything left of my annual bonus after I fence in the back yard, then I can get the SawStop contractors saw. I love my Ridgid contractor’s saw, plus I’ve got several awesome jigs I’ve custom made for it. It’ll be hard to let it go, but I can probably retool many of them.
Brenton
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20 posts in 355 days
posted 306 days ago
I really like the jig, it’s inventive.
However, I have to ask , what’s with the monkey in your buddy icon (avatar).
And why is he wearing a shirt?
-- Here I post the good, for the rest has become firewood.
Rob
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10 posts in 307 days
posted 306 days ago
Now that’s calling the kettle black. These guys don’t know what a hair ape you are. I got some pics of you somewhere around here that I use to scare the kids. Keep it nice or I’ll post them.
woodworm
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8183 posts in 483 days
posted 306 days ago
Great idea – thanks for sharing.
-- masrol, kuala lumpur, MY.
Dusty56
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3458 posts in 581 days
posted 306 days ago
this is great ! thanks for sharing this …I’m sure that somewhere down the line I’ll need to use something like it : ) Welcome to LJs !
-- You know you're getting old when you know the difference between you're (you are) and your (belonging to you) AND how to use them in a sentence .
SPHinTampa
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155 posts in 578 days
posted 306 days ago
Very cool jig.
-- Shawn, I ask in order to learn
Vince
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186 posts in 322 days
posted 306 days ago
Hey Rob,
Nice jig. Is the templet on both side of the jig?
-- Vince
kewald
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122 posts in 474 days
posted 305 days ago
I’d have to say the router jig is a finished project – no foul there.
Great idea!
-- Always do the Right Thing the Right Way the First Time - if you can figure out what that is! Ken, Spring Branch, TX
Rob
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10 posts in 307 days
posted 305 days ago
The template is on both sides. If I rebuilt it, I would probably use pillow blocks to allow it to turn better, and then put them on moveable slides so that I could bring the work to the router. As it was, I needed 3 sleds to approach the piece. Also, to be more accurate, I would have made the template on one side, and made the sled travel on the other side on a steel rod. That way, the sled would pivot on the rod, and just ride on the template.
romansfivefive
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258 posts in 666 days
posted 305 days ago
that is just brilliant. I love it
-- www.robneves.com
Don "Dances with Wood" Butler
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275 posts in 288 days
posted 214 days ago
Your design shows your genius! I especially like the template follower parts.
Many years ago I had to build a router lathe to make a round form 7 feet long for the restoration of an old rope bed.
Necessity surely is the mother of invention, isn’t it?
d
-- If a man says something in the forest and there's no woman to hear it, is he still wrong?