|Project by kiefer||posted 02-25-2015 09:36 PM||3062 views||14 times favorited||20 comments|
This is the latest addition to the original open handle design mallet which I came up with some time ago and has worked out very well .
This one is a dead blow mallet with a five layer head design ,the center layer is the core to which the open handle attachés just like in my other mallets and here is a link to a blog I did on the construction details .
The layers (two ) adjacent to this are the chambers for the steel shot and are made up of top and bottom strips and end caps and then the two outside layers .There are two end caps and covered with 2 ply leather .
The chambers are filled about three quarter full with 4.5mm steel shot.
A little sketch that may help .
The open design of the handle which is laminated from two layers (each side )(also see blog ) of hickory for extra strength and adds in absorbing shock in addition to the steel shot used to creat the dead blow.
I figured by making the chambers long it would give a a greater impact force .
I gave the mallet a little trail run today and it seems to pack a nice wallop and works great on my wooden hold downs .
Dim. are 12” x6” X 1/2” with a slight angle to the mallet face.
The wood is Jatoba /maple /walnut and hickory .
The hold downs have been modified and made stronger by adding a nut on the underside in one design upgrade and in the other upgrade design I added two nuts and washers . (see Picture ) I had no problem with the original design but someone came along and used a 5 LBS steel mallet to drive the hold down tight and popped the top off .(IDIOT )
Thanks for taking a look and comments are always welcome !