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wall switch cover

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Project by PopsHuckster posted 02-13-2015 03:03 AM 7126 views 146 times favorited 35 comments Add to Favorites Watch

Been intrigued with some of the unique wall switch covers I’ve seen lately in mags and home good catalogs. After making one from a picture I saw, I thought it was time to do one of my own. I thought about those knife switches you used to see in the old Frankenstein movies they used to bring the monster to life. With the help of a program called “Gear Generator” I downloaded from the net many years ago for free, I set out to design. Once it’s sealed I’ll probably put it in the shop to turn the lights on/off.

I learned a couple things while doing this project: 1. I’m getting too old and shaky to cut out gears this small anymore. 2: The eyes aren’t as good as they used to be either. BUT it hasn’t stopped me from working on another design already… just not as mechanical.

http://lumberjocks.com/assets/pictures/projects/625673-97x65.jpg?1423795474

this shows the 2 main gears and the rack assembly needed to convert opposite motion into action needed to keep the UP-On and DOWN-OFF action correct. Thanks Gear Generator.

http://lumberjocks.com/assets/pictures/projects/625689-97x65.jpg?1423795597

Putting the lever up turns it’s attached gear CW, this turns the little idler gear (#@%#!!) CCW and moves the rack assembly up. With it’s attached plate and hole over the wall switch, it turns the light switch on.

http://lumberjocks.com/assets/pictures/projects/625697-97x65.jpg?1423795643

Operating the lever down causes the small idler gear (@#&%!!) to turn CW and move the plate attached to the rack down, turning the light switch OFF. The bracketed symbols represent the frustration from cutting the small gear out… 3 times. I used walnut, BB and poplar for the build. Next switch cover? An emergency / fire alarm button to turn ON/OFF and dim a dimmer switch I now have in the computer room.

http://lumberjocks.com/assets/pictures/projects/625705-97x65.jpg?1423795712

This is the wall switch that started the project. I saw it in a small catalog and decided to make my own version of it. Painted after this shot was taken.

Link to You Tube video of switch working: http://youtu.be/4X5khEA-gf4

-- Pop





35 comments so far

View doubleDD's profile

doubleDD

6495 posts in 1799 days


#1 posted 02-13-2015 03:09 AM

How cool is this. Way way cool. Perfect way to start the day in the shop.

-- Dave, Downers Grove, Il. -------- When you run out of ideas, start building your dreams.

View hunter71's profile

hunter71

2980 posts in 2942 days


#2 posted 02-13-2015 03:09 AM

Now those are very cool. As an OLD electrician, I say again, very cool.

-- A childs smile is payment enough.

View parsonpaul's profile

parsonpaul

30 posts in 999 days


#3 posted 02-13-2015 03:30 AM

I like it. Way to go

View tomd's profile

tomd

2097 posts in 3526 days


#4 posted 02-13-2015 03:56 AM

It’s alive, love it.

-- Tom D

View  woodshaver Tony C   's profile

woodshaver Tony C

5367 posts in 3109 days


#5 posted 02-13-2015 04:54 AM

Now that is unique! It’s a like for me!

-- St Augustine FL, Experience is the sum of our mistakes!

View RMorris's profile

RMorris

30 posts in 958 days


#6 posted 02-13-2015 05:11 AM

These are fantastic!

-- If you are going to make it, make it last.

View majuvla's profile

majuvla

10716 posts in 2623 days


#7 posted 02-13-2015 07:02 AM

Outstanding and very inovating! Great idea.

-- Ivan, Croatia, Wooddicted

View kaerlighedsbamsen's profile

kaerlighedsbamsen

1227 posts in 1469 days


#8 posted 02-13-2015 09:41 AM

What a great idea!
Looks like they make you feel like powering up something serious stuff.. Like this machine for instance: https://www.google.dk/maps/@55.656406,12.555205,3a,75y,325.99h,68.76t/data=!3m5!1e1!3m3!1sOZT2a1DV6wAAAAQYWz2lJw!2e0!3e2
(interactive map- have a look around!)

-- "Do or Do not. There is no try." - Yoda

View jim65's profile

jim65

919 posts in 1689 days


#9 posted 02-13-2015 09:43 AM

Really cool! Thanks for sharing!

-- Jim, Marostica Italy

View cheffrey85's profile

cheffrey85

21 posts in 2421 days


#10 posted 02-13-2015 12:11 PM

Too cool, definitely want to try making one of these for myself.

-- Jeff, Charleston SC

View Redoak49's profile

Redoak49

2722 posts in 1744 days


#11 posted 02-13-2015 12:37 PM

Great design and build

View mbmattvt's profile

mbmattvt

92 posts in 1666 days


#12 posted 02-13-2015 01:42 PM

Nice work! Great idea!

By the way. your truck is beautiful!

-- "There are three kinds of men. The ones who learn by reading. The few who learn by observation. The rest of them have to pee on the electric fence for themselves." --- Will Rogers

View ToddJB's profile

ToddJB

7569 posts in 1886 days


#13 posted 02-13-2015 01:46 PM

Super cool. Really fun idea. And a technical challenge all in one. Great job

-- I came - I sawed - I over-built

View BobWemm's profile

BobWemm

2290 posts in 1682 days


#14 posted 02-13-2015 01:55 PM

Congratulations on a great build.
I love it.

Bob.

-- Bob, Western Australia, The Sun came up this morning, what a great start to the day. Now it's up to me to make it even better. I've cut this piece of wood 4 times and it's still too damn short.

View KelSnake's profile

KelSnake

206 posts in 1078 days


#15 posted 02-13-2015 01:57 PM

Thats awesome! Gotta make one now, haha.

-- Kel Snake, ~ Mystery By Design ~ http://www.woodlockplans.ca

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