| Project by StLouisWoodworker | posted 319 days ago | 1846 views | 38 times favorited | 19 comments | ![]() |
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I really messed up some boxes I was making by not being careful enough when cutting miters for the sides. Soon after dumping the trashed sides into the dumpster, an article by Doug Stowe appeared in the Nov/Dec 2008 issue of Fine Woodworking Magazine. In it, Stowe describes how he gets his perfect miters by using a shop made crosscut sled of his table saw. “That’s what I need,” I said to myself, so I put one together by following Stowes description and adding a couple of features. I added a T-slot for use with a hold-down clamp and a face board to allow adjustment of the rear rail to be perpendicular to the saw kerf. The accompanying pictures show the result.
-- Don Snyder (38.6N, 90.3W)































19 comments so far
Sef
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97 posts in 542 days
posted 319 days ago
I’ve never seen the sled stop before. Great idea.
-- I may not know a lot, but at least I know that I don't know.?.?. I think. http://chathampenworks.com/
CharlieM1958
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7597 posts in 1110 days
posted 319 days ago
First class sled!
-- Charlie M. "Woodworking - patience = firewood"
lew
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4467 posts in 647 days
posted 319 days ago
Beautiful!
I really like the adjustable rear fence.
Todd Thomas
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4827 posts in 340 days
posted 319 days ago
very nice…I may have to make me one…..
-- Todd, Oak Ridge, TN, Hello my name is Todd and I'm a Toolholic, I bought my last tool 10 days, no 4 days, oh heck I bought a tool on the way here! †
TedM
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1840 posts in 624 days
posted 319 days ago
Great! I like the hold down feature.
-- I'm a wood magician... I can turn fine lumber into firewood before your very eyes! - http://www.woodworkersguide.com
Tom Adamski
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309 posts in 662 days
posted 319 days ago
Very nice. I have always struggled getting the fence perpendicular to the blade. The sub fence seems to make adjusting easier. The sled stop is very ingenious too…
Tom
-- Anybody can become a woodworker, but only a Craftsman can hide his mistakes.
Andraxia
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133 posts in 400 days
posted 318 days ago
Very nice. I like the additions.
-- The wood slayer - Yes dear I did plan to make more kindling out of that wood I have been drying for the last year - honest!
BTKS
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480 posts in 356 days
posted 318 days ago
Nice sled,
I really like the extra features, sled stop, hold down and blade block with kerf markings. I assume the marks are to keep fingers away?? I’m working on a review of a new cabinet saw. I just got the 220 wired into the shop last night. This has got to be one of the first jigs I build for it. The rear fence adjustment is ingenious. Think I’ll take, OK STEAL, that idea and add an adjustment bolt with locking nuts.
The hold down is my favorite. Looks like it will accomodate about any common thickness of board.
Nice Job and thanks for the ideas.
BTKS
StLouisWoodworker
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27 posts in 868 days
posted 318 days ago
Thanks for the many positive comments. BTKS: yes, the markings on the blade block are a reminder to keep fingers away—fingers cut in the shape of a miter are to be avoided. It makes my stomach churn to think about that. I’ve got to color those marks bright red as a safety alert. Tom Adamski: I looked at the boxes you make and like your designs and the precision miters you achieve. Nice work!
-- Don Snyder (38.6N, 90.3W)
USCJeff
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899 posts in 960 days
posted 318 days ago
I have a feeling this one will be favorited a bunch. Nice take on the magazine design. Remember the article, love your interpretation
-- Jeff, South Carolina
Karson
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25788 posts in 1292 days
posted 318 days ago
Nice sled. A great job.
-- What happens in the workshop stays in the workshop. No wait that doesn't sound right. Karson Southern Delaware karson_morrison@bigfoot.com †
Scott Bryan
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20519 posts in 713 days
posted 318 days ago
This is a nice addition to your shop. I have been planning on making one of these and this one certainly is an inspiration.
-- With God's help all things are possible- even woodworking. Woodworking is not just a hobby, it is an (expletive deleted) expensive hobby.
Lori
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65 posts in 816 days
posted 318 days ago
Very nice sled, I need to make one of those also.
-- Lori
Wingstress
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207 posts in 406 days
posted 318 days ago
Fantastic! I have always thought sleds were basically the same, but the three features you added (sub fence, T-slot, and the fence stop) all are originals for me. Well done. This will definitely be favorited and stolen. Thanks for sharing…
Tom
-- Tom, Simsbury, CT
spike
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36 posts in 821 days
posted 317 days ago
though of everything. way to go. nice job!
-- "In my family, there was no clear division between religion and fly fishing" - Norman Maclean
TomK
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503 posts in 766 days
posted 291 days ago
Great design. Is there any tendency to over-tighten the sub-fence and distort it?
-- If you think healthcare is expensive now, wait until it's free! PJ O'Rourke
StLouisWoodworker
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27 posts in 868 days
posted 291 days ago
Yes. Interesting and good insight that you’ve asked. My experience is that care is needed not to overtighten the screws holding the sub-fence and to check that there is little distortion over the length of the piece to be mitered.
-- Don Snyder (38.6N, 90.3W)
Dusty56
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3455 posts in 579 days
posted 192 days ago
This is really a great sled …mine is so basic , yet cuts true squares for the past six years …maybe I’ll make a new one anyway after seeing this model : ) Thanks for posting it !
-- You know you're getting old when you know the difference between you're (you are) and your (belonging to you) AND how to use them in a sentence .
a1Jim
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16552 posts in 469 days
posted 192 days ago
very nice sled
-- Jim from Heirloom Woodshop Southern Oregon