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Router Mortising Jig

Project by fred posted 927 days ago 3258 views 9 times favorited 12 comments Add to Favorites Watch

Thanks to Obi for the link to the plans.

I wanted to make the top of UHMW plastic. My local R supplier only had UHMW in 4” widths so I abandoned that idea. I looked on the internet and could buy a 4’ x 8’ piece, but I would never use it all, and shipping it could be difficult. I also found a supplier on the internet that had 12” x 24” pieces for about $30 but I wanted to build it now. So, I went to the local hardware store and bought a hard plastic cutting board for $12. The little grooves can now catch sawdust. And I have a handle on it.

I am now ready for the Thorsen Side Table challenge.

-- Fred Childs, Pasadena, CA - - - Law of the Workshop: Any tool, when dropped, will roll to the least accessible corner.


12 comments so far

View Sawdust2's profile

Sawdust2

1168 posts in 966 days


posted 927 days ago

You been reading Niki’s posts?
Good and creative.

-- No piece is cut too short. It was meant for a smaller project.

View Obi's profile

Obi

2191 posts in 1116 days


posted 927 days ago

Nice Job Fred.

Now, let’s see the table.

-- http://ye-olde-cabinet-shoppe.com/

View niki's profile

niki

426 posts in 959 days


posted 927 days ago

Very nice Fred (also the crosscut sled)

That tells you that when the same product is sold for other purpose, it’s usually cheaper.

May I suggest, if you “Iron-on” an “Edge banding” strips on each of the wooden fences, they will “ski” on the workpiece (they have them also 1¾”~2” wide…at least here in Poland…)

You can “Iron on” those strips also under your sled (3~4 strips) to reduce the sled large area drag.

niki

View gizmodyne's profile

gizmodyne

1658 posts in 969 days


posted 927 days ago

How do you center the bit?

-- -John "Do I have to keep typing a smiley? Just assume it's a joke." www.flickr.com/photos/gizmodyne

View Dick, & Barb Cain's profile

Dick, & Barb Cain

6991 posts in 1178 days


posted 926 days ago

Nice, good use for a cutting board. I wonder it that material would be strong enough to make a router table insert?

-- -** You are never to old to set another goal or to dream a new dream ****************** Dick, & Barb Cain, Hibbing, MN. http://www.woodcarvingillustrated.com/gallery/member.php?uid=3627&protype=1

View gizmodyne's profile

gizmodyne

1658 posts in 969 days


posted 926 days ago

Fred you have got me thinking about cutting up my cutting boards. I am not sure my wife will approve. Crate and Barrel makes some crazy colors. Hmmm. May have to go shopping.

-- -John "Do I have to keep typing a smiley? Just assume it's a joke." www.flickr.com/photos/gizmodyne

View MsDebbieP's profile

MsDebbieP

14096 posts in 1039 days


posted 926 days ago

John, just tell her that you are going to build her an artistically beautiful wood version! (and they are better for the health as well .. bonus—you are doing it because you care about her well-being!!)

-- ~ Debbie, Canada (http://www.execulink.com/~yohan)

View woodspar's profile

woodspar

705 posts in 978 days


posted 926 days ago

I have the exact same cutting board. Interesting idea. I also have an extra plunge base. Hmmmmm.

Fred, at least this is one tool that will not roll to the least accessible corner! :-)

-- John

View fred's profile

fred

257 posts in 977 days


posted 926 days ago

Niki – thanks for the tip, I will try it out on both the router jig and crosscut sled.

Giz – center the bit? I draw a line down the center of the workpiece and put in a small, small bit so I can set the fences. Then I change to the bit I will be using. Some catalogs do have a centering bit available. As far as the jig is concerned, I just found the center of the board and drilled a 2” hole. Then eyeballed the router base over the hole and marked the holes and drilled out the holes. One word of caution – the drill bit will go through the plastic like a hot knife through butter, so you need to exercise caution when you counter sink for the screw heads.

Don – I would not even try to use that material for a router table insert.

-- Fred Childs, Pasadena, CA - - - Law of the Workshop: Any tool, when dropped, will roll to the least accessible corner.

View David's profile

David

1982 posts in 1018 days


posted 922 days ago

Fred -

Very creative. I like both your mortise jig & crosscut sled posts. Thanks.

-- http://foldingrule.blogspot.com

View Chip's profile

Chip

1058 posts in 971 days


posted 922 days ago

Funny. I have that exact same cutting board in my shop to cut tiny things on and would never have thought to use it that way. Ingenius Fred. Thanks for sharing.

-- Better to say nothing and be thought the fool... then to speak and erase all doubt.

View Jiri Parkman's profile

Jiri Parkman

602 posts in 691 days


posted 668 days ago

Clever thing.

-- Jiri

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