| Project by Brenton | posted 353 days ago | 422 views | 0 times favorited | 9 comments | ![]() |
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Perry (my 7 year old son) and I made this replacement handle for an old chisel he found without a handle in the junkyard….......(garage)
We laminated scraps of white oak and mahogany. The brass ferrule is made from an old piece of 3/4” brass pipe.
We turned the wood to rough shape, hammered the pipe on the end, and then spun the lathe at 1700 rpm
while we shaped the brass and wood together with a metal file. Turned the speed up to 3000 rpm, a little sandpaper, and it didn’t turn out too bad.
We had a good time. Better than video games.
-- Here I post the good, for the rest has become firewood.






























9 comments so far
Tomcat1066
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776 posts in 688 days
posted 353 days ago
Very nice looking handle. I’d almost be afraid to whack it, even with the hoop on the end ;)
-- "Give me your poor tools, your tired steel, your huddled masses of rust." Yep, I ripped off the Statue of Liberty. That's how I roll!
mtnwild
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2013 posts in 419 days
posted 353 days ago
Great project to share with your son. Turned out terrific.
-- mtnwild (Jack), It's not what you see, it's how you see it.
woodworm
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8135 posts in 482 days
posted 353 days ago
Very beautiful chisel handle. I’m sure you were having fun tuning up the chisel too.
-- masrol, kuala lumpur, MY.
Brenton
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20 posts in 354 days
posted 353 days ago
Yep, you can imagine what the steel looked like after being abandoned for years in the unheated garage.
rusty pitted dinged dirty ugly ugly ugly.
I showed Perry how to lap the pits out (they weren’t too deep) on a surface plate with some emery paper.
I think we burned up three or four hours just on that. Then we had the sharpening lesson and the obligatory shaving of the arm hair test. Then he immediately wanted to “chisel wood”. So we did.
-- Here I post the good, for the rest has become firewood.
Bureaucrat
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7183 posts in 544 days
posted 353 days ago
What a great way for a father-son play day that he’ll never forget. Good job on bringing that chisel back to life.
-- Gary, South Central Wisconsin. So much to learn, so little time!
HallTree
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2040 posts in 659 days
posted 351 days ago
The rusty pitted dinged dirty ugly ugly ugly chisle is now a happy chesel with a new young friend.
-- Ron in Osseo, Minnesota
sharad
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704 posts in 696 days
posted 350 days ago
A very nice handle and a good finish. What is the idea in fixing the brass ferrule at the far end of the handle?
Sharad
-- patanjali
rikkor
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11338 posts in 766 days
posted 350 days ago
What a great father-son project. It turned out beautiful, and you don’t have to hang it on the refrigerator.
Brenton
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20 posts in 354 days
posted 350 days ago
In response to Sharad’s question.
A ferrule (a corruption of Latin viriola “small bracelet,” under the influence of ferrum “iron.”) is a name for types of metal objects, generally used for fastening, joining, or reinforcement. They are often narrow circular rings of metal, or less commonly, plastic.
That’s the Wikipedia definition. I think it fits.
I have some Sorby chisels that have a similar brass ring at the top and some older Swans Underhills and Witherbys that have steel rings. The purpose is to limit the “mushrooming” and/or splitting under heavy mallet use. In reality this one probably won’t get whacked that hard, but the brass looks cool.
-- Here I post the good, for the rest has become firewood.