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Cabinet Maker's Workbench

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Project by Ron posted 01-03-2015 08:45 PM 7501 views 22 times favorited 21 comments Add to Favorites Watch

Workbench

This bench is 88” long x 25” wide and 34” tall. It has a 3.5” thick top. The base members are tight fitting mortise & tenons. The frame and top are made from Angelim Pedra from Brazil. Angelim Pedra is stronger, harder and tougher then White Oak. It is most commonly used for truck beds in the US. I completed construction about a year ago and have had no issues. The bench is rock solid and weighs approximately 450 pounds. The top was laminated from two layers of 1.75” x 1.25” pieces which were glued up in an eleven step gluing process.

I incorporated a air flotation design into the four feet. It allows one person to move the bench around the shop. It requires a large volume of compressed air at low pressure to “float” the bench. My shop floors are not as smooth as needed for optimal performance but it works. I can only move it a bout four or five feet before I have to let my air compressor catch up.

I built a four drawer tool storage cabinet under the bench from Red Oak with Poplar drawers and full extension ball bearing slides. I installed a front and side vise. The entire project was sealed with Watco Danish oil and wax.

The only thing that I would do differently today would be to invest a little more in the vises. They work OK but they are not quick release.

I would estimate that I have about 100 hours in construction time and about $300 in the project.

-- Ron,Ohio,





21 comments so far

View lepelerin's profile

lepelerin

478 posts in 1791 days


#1 posted 01-03-2015 10:05 PM

Very nice and welcome back to the future for the air flotation.
I envy you, I wish I had room for such a workbench. One day I hope!

View Andre's profile

Andre

1023 posts in 1272 days


#2 posted 01-03-2015 10:20 PM

Looks real Good! Four Drawer? How did you attach the top to the legs? I am building something very similar out of Birch and Maple but will but a tail vise on it and some sort of sliding deadman for the face vice.

-- Lifting one end of the plank.

View MAKZ06's profile

MAKZ06

50 posts in 1270 days


#3 posted 01-03-2015 10:48 PM

Love that air flotation design. Nice work.

View Ron's profile

Ron

9 posts in 794 days


#4 posted 01-03-2015 11:03 PM

There is a top shallow drawer not shown in the pictures. I attached the top with lag bolts in oversized holes in the frame to allow for movement of the top. Thanks for looking, Ron

-- Ron,Ohio,

View Buckethead's profile

Buckethead

3140 posts in 1335 days


#5 posted 01-03-2015 11:13 PM

Not only is it an amazingly beautiful bench, it’s a hovercraft!

Nice!

-- Support woodworking hand models. Buy me a sawstop.

View RogerBean's profile

RogerBean

1602 posts in 2419 days


#6 posted 01-03-2015 11:23 PM

Nicely done.
Roger

-- "Everybody makes mistakes. A craftsman always fixes them." (Monty Kennedy, "The Checkering and Carving of Gunstocks", 1952)

View TysonK's profile

TysonK

126 posts in 1268 days


#7 posted 01-04-2015 02:24 AM

I’ve never heard of floating the bench with compressed air, how very cool! Beautiful bench, price is right! :)

-- -- Tyson

View bch's profile

bch

287 posts in 2155 days


#8 posted 01-04-2015 02:37 AM

Floating bench!? Planing on it must be like planing a cloud!

-- --bch

View mike1950's profile

mike1950

360 posts in 1265 days


#9 posted 01-04-2015 02:43 AM

Nice bench

-- "There are only two ways to live your life. One is as though nothing is a miracle. The other is as if everything is."– Albert Einstein

View CL810's profile

CL810

3453 posts in 2454 days


#10 posted 01-04-2015 04:48 AM

Very nice bench Ron. Very innovative with the air flotation.

-- "The only limits to our realization of tomorrow will be our doubts of today." - FDR

View stevo_wis's profile

stevo_wis

125 posts in 2493 days


#11 posted 01-04-2015 05:00 AM

Very cool. What all is involved with the air floating? I can see the air fixture and the holes and grooves. Is there a lot more to it?

-- Stevo

View CharlieM1958's profile

CharlieM1958

16244 posts in 3684 days


#12 posted 01-04-2015 02:26 PM

Wow! It’s stunning enough just to look at, but that air flotation system really puts it over the top.

-- Charlie M. "Woodworking - patience = firewood"

View hotncold's profile

hotncold

762 posts in 1010 days


#13 posted 01-04-2015 03:01 PM

This is an absolutely beautiful bench. I don’t think I’ve ever seen one with air flotation. What a great idea!
Very nice!!

-- Dennie - Tennessee

View HillbillyShooter's profile

HillbillyShooter

5811 posts in 1758 days


#14 posted 01-04-2015 03:07 PM

Outstanding—and I have, to agree wit Charlie that the “air flotation system really puts it over the top.”

-- John C. -- "Firearms are second only to the Constitution in importance; they are the peoples' liberty's teeth." George Washington

View itsmilesdavis's profile

itsmilesdavis

2 posts in 710 days


#15 posted 01-04-2015 04:02 PM

This is great. I hope to have a quality bench like this some day. For now, I have to stick with my (pathetic) plywood/pine work tables.

showing 1 through 15 of 21 comments

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