|Project by Ron||posted 01-03-2015 08:45 PM||6988 views||22 times favorited||20 comments|
This bench is 88” long x 25” wide and 34” tall. It has a 3.5” thick top. The base members are tight fitting mortise & tenons. The frame and top are made from Angelim Pedra from Brazil. Angelim Pedra is stronger, harder and tougher then White Oak. It is most commonly used for truck beds in the US. I completed construction about a year ago and have had no issues. The bench is rock solid and weighs approximately 450 pounds. The top was laminated from two layers of 1.75” x 1.25” pieces which were glued up in an eleven step gluing process.
I incorporated a air flotation design into the four feet. It allows one person to move the bench around the shop. It requires a large volume of compressed air at low pressure to “float” the bench. My shop floors are not as smooth as needed for optimal performance but it works. I can only move it a bout four or five feet before I have to let my air compressor catch up.
I built a four drawer tool storage cabinet under the bench from Red Oak with Poplar drawers and full extension ball bearing slides. I installed a front and side vise. The entire project was sealed with Watco Danish oil and wax.
The only thing that I would do differently today would be to invest a little more in the vises. They work OK but they are not quick release.
I would estimate that I have about 100 hours in construction time and about $300 in the project.