LumberJocks

Custom Shadow Box

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Project by WistysWoodWorkingWonders posted 12-25-2014 06:53 AM 1610 views 3 times favorited 10 comments Add to Favorites Watch

I was commissioned to build this shadow box by the husband of a friend who retired in 2010. He wanted it as a gift for Christmas this year and it was to be a surprise for his wife.
After meeting over lunch, we came up with the concept pictured above. One of the more challenging aspects was the addition of coins into the shadow box. I came up with the plan that they should be able to rotate to view both sides of the coin vice just gluing them inside the box.
It took some time, some very careful measuring, and tons of cutting circles on the drill press, but I finally came up with a workable solution to include the coins and present them in a great fashion, allowing people to see both sides of the coin simply by rotating the coin in its holder.

About the shadow box – I used mostly walnut in the build, with the addition of a small amount of maple in the coin holders. The box itself was constructed very similar to the Al Walker retirement shadow box I posted earlier in my projects. The main difference was the coin holders. These were cut using various sized hole saw bits on my drill press – some very careful measuring, cutting, and sanding, followed by even more careful and precise drilling, ended up with some pretty cool coin holders.
I used 1/8” metal rod cut into short lengths to use as pivot points so the coins could be rotated.

This project certainly challenged some of my woodworking skills as well as my patience – not sure how many of you have spent 4 hours drilling holes, but let me say, it was all worth it in the end. I think the shadow box turned out great and truly reflects appreciation for Darlene and her career in the Canadian Armed Forces.

The box measures approx 32” wide by just over 23” high and took approx 82 hours to complete (although this included a total of 6 shadow boxes)

-- New Project = New Tool... it's just the way it is, don't fight it... :)





10 comments so far

View Northwest29's profile

Northwest29

1496 posts in 1953 days


#1 posted 12-25-2014 09:27 AM

That is a great design and the ability to view both sides of a coin without having to mount two coins separately is really a great idea. His wife is bound to be pleased. Well done!

-- Ron, Eugene, OR, "Curiosity is a terrible thing to waste."

View Gianni's profile

Gianni

228 posts in 1437 days


#2 posted 12-25-2014 12:06 PM

Love the coin holders. This got me wondering about how canadians fold their flag, too.

Nice work!

View Roger's profile

Roger

19868 posts in 2267 days


#3 posted 12-25-2014 02:13 PM

Wow! That’s a super nice build.

-- Roger from KY. Work/Play/Travel Safe. Keep your dust collector fed. Kentuk55@yahoo.com

View Ken90712's profile

Ken90712

16955 posts in 2652 days


#4 posted 12-25-2014 02:50 PM

Love it, I will have to use the coin idea. Blondie has a few really nice two sided coins from Homeland Security that would look great with this type of display. Congrats to your friends retirement and great work.

-- Ken, "Everyday above ground is a good day!"

View AlBCuttnWud's profile

AlBCuttnWud

659 posts in 2153 days


#5 posted 12-25-2014 03:24 PM

Excellent job. I agree on spending a lot of time on the small details in that it is all worth it when you get to the finish line. I know your friend will be excited to receive it.

-- -Al, Chesapeake, VA

View mikethetermite's profile

mikethetermite

567 posts in 2729 days


#6 posted 12-25-2014 04:13 PM

This is the best shadow box design I have ever seen. The coin idea is a really great way to display the two sided coins. Walnut always looks good.
Another great job Steve.

Thanks for sharing.

Michael A. Ragan US Navy Retired

-- Mike The Termite ~~~~~ Working safely may get old, but so do those who practice it.

View WistysWoodWorkingWonders's profile

WistysWoodWorkingWonders

12664 posts in 2620 days


#7 posted 12-25-2014 11:18 PM

Hi Folks,
Thank you all for the pleasant comments. This was certainly a fun, but challenging build and I am sure Darlene was very happy to receive this from her husband this morning.

Gianni – the flag is not folded per the typical standard – I usually cut out a piece of poster board to the size of the triangular opening, then I center the flag so the points of the maple leaf are showing. Then the rest of the flag gets folded back on itself as best I can to make it all fit into the shadow box. I find this looks the best for the presentational value.

Merry Christmas to all :)

Wisty

-- New Project = New Tool... it's just the way it is, don't fight it... :)

View Dale J Struhar Sr's profile

Dale J Struhar Sr

447 posts in 2593 days


#8 posted 12-25-2014 11:56 PM

Awesome box great job.

-- Dale, Ohio

View DartheStar's profile

DartheStar

1 post in 708 days


#9 posted 12-29-2014 07:05 PM

Steve,

Thanks so much for the Shadow Box it is the Nicest one I have seen, your workmanship is amazing.
Once again thanks!!
Dar

View Tim_CPWD 's profile

Tim_CPWD

306 posts in 708 days


#10 posted 01-01-2015 10:13 AM

The ability to see both sides of the coins and the way you incorporated it into the overall design was great.
Very nice!

-- Tim Haenisch, San Diego Ca. http://www.facebook.com/commandperformancewooddesigns

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