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Box Joint cutting jig on the RT

Project by woodworm posted 361 days ago 1015 views 0 times favorited 8 comments Add to Favorites Watch

Hi all,

Today I built Box Joint cutting jig on the Router Table and have tested it’s accuracy. It is ok.
I bought the bit at MLCS Woodworking and built the jig as suggested (shown in How to video) on their website. I also consulted their technical person on some issues like how to cut workpiece wider than the bit’s cutting height. I suggested to using the collet extension, and it works pretty good.

Overall, I’m happy with the purchase and the jig I built.

Thanks for viewing

-- masrol, kuala lumpur, MY.


8 comments so far

View Kerux's profile

Kerux

505 posts in 763 days


posted 361 days ago

What is the height you can go before having to re figure the jig height?

-- http://inhisgrip1.blogspot.com/

View jcame's profile

jcame

68 posts in 455 days


posted 361 days ago

I have been wondering about these bits since they came out , thanks for posting.

-- Jed,Ala,jmwoodworks057.com

View woodworm's profile

woodworm

7845 posts in 469 days


posted 361 days ago

The maximum bit cutting height is 1-7/16” and the maximum cutting depth of 1/2” (max. workpiece thickness). My router’s maximum plunge capacity is around 2-1/2”. The jig base is 1/4” thick and the router table insert is 1/4” thick, leaving a span of 2” height. Meaning, my maximum width of the workpiece that can be cut using this bit and the jig is roughly 2”.

Considering the size of the router bit (1-7/8”D x 1-7/16”CH), it is safer to insert the maximum full length of bit shank, ie 1” iinside the router collet. And if I need to cut workpiece wider than 2” I can use the collet extension. But its a bit scary watching the bit protrudes 3” above the table.

-- masrol, kuala lumpur, MY.

View CessnaPilotBarry's profile

CessnaPilotBarry

1225 posts in 581 days


posted 361 days ago

It might be safer to flip the workpiece vs. raising a bit 3” above the table.

Sure, it would add work and require some fine tuning and test cuts, but I don’t think I want to use a router bit with that much extension. You could make a second jig for the flip side, if you’re doing a bunch of parts.

-- - Please help keep Lumberjocks an enjoyable escape by refusing to participate in political discussions. Simply spit out the bait and ignore the thread...

View woodworm's profile

woodworm

7845 posts in 469 days


posted 361 days ago

Yes Barry, that is a better alternative if we are malking a lot of repetitive cutting as you said.
Thanks for a good suggestion.

-- masrol, kuala lumpur, MY.

View Dick, & Barb Cain's profile

Dick, & Barb Cain

6991 posts in 1178 days


posted 361 days ago

The MLCS Video shows how to set up for the second cut on wider boards.

-- -** You are never to old to set another goal or to dream a new dream ****************** Dick, & Barb Cain, Hibbing, MN. http://www.woodcarvingillustrated.com/gallery/member.php?uid=3627&protype=1

View woodworm's profile

woodworm

7845 posts in 469 days


posted 361 days ago

Thanks Dick & Barb Cain for the link to video. Actually I did try to paste a link to that video, but it did not through. You save me for d-day!

Thanks!

-- masrol, kuala lumpur, MY.

View Lenny's profile

Lenny

118 posts in 406 days


posted 359 days ago

Hi Woodworm,

I notice that you view and offer kind comments on many projects posted here. I couldn’t pass up the opportunity to say hello and say that you did a fine job on the jig. I think I can safely say that I have never communicated with anyone in Malaysia before! Thank you for posting the information about the bit.

-- And on the eighth day God was back in His woodworking shop!

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