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Cutting raised panels on the table saw

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Project by geekwoodworker posted 12-12-2014 11:41 PM 4538 views 35 times favorited 16 comments Add to Favorites Watch

I am working on a project that needs some raised panels but I don’t have a panel bit for my router nor can I get one this big. The coves on these panels are 3” wide. Got this idea from Izzy swan on youtube. It just fits over the fence on the the table saw. The adjustment uses a T slot with homemade hinge. Just set the angle you want for how big a cove you want. The larger the angle the smaller the cove. I used the 10” blade but you could also use an 8” dado blade.

Thanks





16 comments so far

View luv2learn's profile

luv2learn

2465 posts in 1768 days


#1 posted 12-13-2014 12:21 AM

Great looking jig Sean, it certainly does the job. The panels look awesome.

-- Lee - Northern idaho~"If the women don't find you handsome, at least they ought to find you handy"~ Red Green

View TraylorPark's profile

TraylorPark

151 posts in 1064 days


#2 posted 12-13-2014 12:21 AM

I use my table saw for straight raised panel doors and had wondered how I could make a cove. This is getting favored for sure. Thanks for sharing.

-- --Zach

View Volund's profile

Volund

36 posts in 1420 days


#3 posted 12-13-2014 12:26 AM

Nice! Do you need to sneak up on the finished piece? And do you use a rip blade for that?

- AJS

View Jim Jakosh's profile

Jim Jakosh

17172 posts in 2571 days


#4 posted 12-13-2014 03:41 AM

Now that is pretty slick!!!!!!!!!!!!!!....................Jim

-- Jim Jakosh.....Practical Wood Products...........Learn something new every day!! Variety is the Spice of Life!!

View Mauricio's profile

Mauricio

7115 posts in 2617 days


#5 posted 12-13-2014 04:11 AM

pretty cool!

-- Mauricio - Woodstock, GA - "Confusion is the Womb of Learning, with utter conviction being it's Tomb" Prof. T.O. Nitsch

View Don Butler's profile

Don Butler

1086 posts in 2861 days


#6 posted 12-13-2014 01:30 PM

I too, built a similar jig after seeing what Izzy Swan did.
Instead of using a regular saw blade, which can flex producing some ripples, I use an 8” dado stack which gives smoother results.
I have used it to make some nice picture frame moldings.

-- No trees were damaged in posting this message, but thousands of electrons were seriously inconvenienced.

View Roger's profile

Roger

19881 posts in 2269 days


#7 posted 12-13-2014 01:31 PM

I have seen raised panels done similar to this, but, I never seen a jig that was angled like yours. It looks like it creates a very nice raised panel. Gr8 stuff Sean.

-- Roger from KY. Work/Play/Travel Safe. Keep your dust collector fed. Kentuk55@yahoo.com

View geekwoodworker's profile

geekwoodworker

354 posts in 926 days


#8 posted 12-13-2014 02:35 PM

Thanks everyone.

Yes I do need to sneek up on the cove. I lower the blade until it just touches the edge and then pass the panel through. I then raise the blade by 1/4 to 1/2 a turn. It takes a long time but works. Once I have the correct height I then can move the fence closer by .5mm at a time if needed for correct thickness to fit stiles and rails. Taking too much off with this blade can cause the panel to follow the blade causing it to cut to deep and straight.

The quicker way (probably safer) would be to use the 8” dado as stated by Don. Of course you won’t be able to get a 3” cove with this method. You can make the cut in one pass this way and the blade won’t flex. If I were cutting hard wood I would have used the dado.

I used a freud 50 T combination blade to do this.

View Oldtool's profile

Oldtool

2374 posts in 1656 days


#9 posted 12-13-2014 03:03 PM

The raised panel looks great, nice work. Have you seen the “raised panel on the table saw while the board lies flat on the saw”. It is usually demonstrated as a cove cutting method, but by running the edge of the board across the blade, you obtain a nice raised panel. Google ” table saw cove cuts” and there are plenty of web pages & videos available. I believe this to be a little safer, and possibly more accurate as the board can’t tip.

-- "I am a firm believer in the people. If given the truth, they can be depended upon to meet any national crisis. The point is to bring them the real facts." - Abraham Lincoln

View CL810's profile

CL810

3452 posts in 2454 days


#10 posted 12-13-2014 03:16 PM

Great jig – thanks for posting.

-- "The only limits to our realization of tomorrow will be our doubts of today." - FDR

View a1Jim's profile

a1Jim

115202 posts in 3043 days


#11 posted 12-13-2014 05:02 PM

Good Idea ,well done.

-- http://artisticwoodstudio.com Custom furniture

View gamygeezer's profile

gamygeezer

166 posts in 1051 days


#12 posted 12-13-2014 10:09 PM

All my fingers retracted to the first knuckle when I saw this. I would add featherboards high and low, then have my brother-in-law push the stock through. Just speaking as a member of the Order of The Crimson Blade, no offense meant.

-- What's a vibrant young guy like me doing in a broken down old body like this?

View geekwoodworker's profile

geekwoodworker

354 posts in 926 days


#13 posted 12-13-2014 11:31 PM

Thanks guys. I tried some cuts with the panel face down and it worked but not as well as I had hoped and the cuts were very rough. I need to do some more experimenting to get it dialed in. I will definately use the face down method with this jig when I want to make cove molding. I am gonna make a guard for the blade and a push block that attaches to the jig and holds the panel soon. I did use feather boards and a wooden block when making the cuts. Using an 8” dado will work better and to ensure safety I will add a guard over the blade when making the cuts. I am gonna use the dado blade when making the raised panel doors for my project.

View NormG's profile

NormG

5506 posts in 2469 days


#14 posted 12-14-2014 01:04 AM

Well thought out jig

-- Norman - I never never make a mistake, I just change the design.

View dnick's profile

dnick

984 posts in 1848 days


#15 posted 12-15-2014 04:29 AM

A great jig. Well done.

-- dnick, North Hollywood, Ca.

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