|Project by kiefer||posted 11-05-2014 12:13 AM||6572 views||88 times favorited||34 comments|
First of a big Thank You for all the replys on my last post !
This clamping system has been on my mind for some time and yesterday I set out to put it into reality as I started a box and thought I put and end to the frustation of clamping a box and still get the odd box that is out of square and have to rework it .
This clamp or clamping jig is a breeze to make and also minimal in cost aside from the Bessy clamp which I will use for other things anyway .
The design idea has several criteria which are simplicity, low cost ,accuracy ,visibility of the corners during clamping and smooth and accurate operation and no damage to the corners, I thing I have met that goal .
I started with some plywood squares cut perfectly square and pinned two of them face to face and layed out the three hole loctions and set up the drill press with a stop block to ensure all the holes where in the same location on all four corner pieces . This was followed by cutting out the right angle piece which contacts the box , the cuts were made with my table saw sled and have to be a perfect 90 DEG.
The steel pins are made from a piece of drill rod and the copper spacer sleeves are 1/2” copper pipe cut to lenght .
The copper sleeves serve a dual purpose as spacers and also as rollers to let the strap slide smoothly as clamping pressure is applied
The strap is nylon from a hold down strap and the clamping arms are again made from Baltic birch ply .
This clamp can be used on a multitude of box designs by altering the corner shape to accommodate dovetails or finger joints etc.
The box that I am making was cut on the sled also and I did a blog and video you can see here
I included some random pictures also and hope you find this interesting and enjoy the video .
Any questions and comments are always appreciated .