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Router Table Coping Sled

Project by WayneC posted 957 days ago 13506 views 18 times favorited 26 comments Add to Favorites Watch

I built this sled a couple of weeks ago to use for making new frame and panel doors for the kitchen. It is created out of MDF and a couple of WoodCraft toggle clamps

Matt was looking for jigs to use in his podcasts and so I submitted it to him. You can get the details by listening to his Router Table Coping Jig – Jig of the Week No.5 episode. He also has a PDF file with all of the construction details.

-- We must guard our enthusiasm as we would our life - James Krenov


26 comments so far

View Lou's profile

Lou

178 posts in 975 days


posted 956 days ago

he got this idea from you??? very nice! im going to make one, i just need to get over my lazyness and buy some toggle clamps, i have everything else…

-- "What one can make with good tools is limited only by one's talent" (lucius-hill@comcast.net)

View niki's profile

niki

428 posts in 972 days


posted 956 days ago

Very nice Wayne

Interestingly, I made one some 2 weeks ago but, I will not show you because you will think that I picked-up something from the junk-yard.

The one that I made is of 1/8” plywood base (I did not want to “waste” bit height) and runs on the table edge instead of miter slot.
The main problem was to adjust the fence to run at 90° to the router bit. I made it in a method that is routing the sled first and than positioning the fence. How did you adjusted it to 90°.

Regards
niki

View WayneC's profile (online now)

WayneC

5968 posts in 990 days


posted 956 days ago

Matt uses listener jigs. He features one each week. You should check out his pod casts if you have not alreay.

Nothing you produce is Junk Niki. : ^ )

This jig slides along the fence. Set the bit to the fence using a strait edge. Then use the fence to guide the sled.

-- We must guard our enthusiasm as we would our life - James Krenov

View niki's profile

niki

428 posts in 972 days


posted 956 days ago

Thank you Wayne

I downloaded the 5.5 MB file but I could not see any video but only voice (my good old Windows 98).

Anyway, I made it like in the pics (and lets face it, it does look like a junk comparing to yours…)

niki

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View FMOmbr's profile

FMOmbr

47 posts in 977 days


posted 956 days ago

Excellent jig. I have tried to utiilize different jigs on my router table, but find that the height of the jig limits the bit height. I purchased a bit extender and hopefully it will solve this issue for me. There sure are numerous times when a fixture like yours would simplify the job. Mike

View Matt's profile

Matt

110 posts in 1309 days


posted 956 days ago

Nice looking jig Wayne!! Thanks for spreading the word about my show I really appreciate it..oh yeah by the way the checks in the mail :o , lol. Niki, it wasn’t your windows 98 that didn’t let the video through. That show was an audio only episode. The majority of my shows are audio only, good old fashion radio for the ears.

Thanks again Wayne!!!

-- Straight grains & sharp blades

View Jeff's profile

Jeff

997 posts in 986 days


posted 956 days ago

Cool jig Wayne. Very well done.

Methinks I need to make on since it would make a great companion to my shop-made tenoning jig.

-- Jeff, St. Paul, MN

View Wooder's profile

Wooder

163 posts in 1079 days


posted 956 days ago

Very cool sled Wayne and Niki. If I get back to routers someday I will try making one. Lost 4 routers to Katrina. Since then have been worked more with router planes and molding porfile planes.
Mainly have to get in the new shop, though.
Again great jigs.

-- Jimmy

View PanamaJack's profile

PanamaJack

4447 posts in 970 days


posted 956 days ago

Nice Jig!

-- Carpe Lignum - Seize The Wood,

View fred's profile

fred

257 posts in 991 days


posted 956 days ago

Wayne -

I like your jig. The jig I made runs in the miter slot. The backer with the clamps is 90 degrees to the miter slot. The body is away from the router bit and I use a piece of scrap for a backer board to help eliminate tear out. My jig is ugly and I will not take a picture of it.

Now, it is time for you to make a cabinet for your router table.

-- Fred Childs, Pasadena, CA - - - Law of the Workshop: Any tool, when dropped, will roll to the least accessible corner.

View WayneC's profile (online now)

WayneC

5968 posts in 990 days


posted 956 days ago

Thanks all. Perhaps I will get around to making a cabinet for the Router table. I would like to build one to go under my table saw and one for under my workbench first. Hate to see all that wasted storage space.

-- We must guard our enthusiasm as we would our life - James Krenov

View Chris 's profile

Chris

1468 posts in 884 days


posted 863 days ago

Wayne,

I cannot seem to find the pdf at Matt’s site. Do you happen to have a copy or a link?

-- Chris

View WayneC's profile (online now)

WayneC

5968 posts in 990 days


posted 863 days ago

It got moved to the April Archive.

http://media.libsyn.com/media/mattswoodshop/Router_Table_Jig.pdf

-- We must guard our enthusiasm as we would our life - James Krenov

View John Gray's profile

John Gray

1752 posts in 778 days


posted 778 days ago

Thanks!! I’m building a router table on a full sized cabinet and will keep the sled in mind!

-- Only the Shadow knows....................

View Bob #2's profile

Bob #2

3035 posts in 914 days


posted 778 days ago

Wayne:
I missed this one. Excellent!
That’s a decent table you are running on too. What are the dimensions?

Bob

-- A mind, like a home, is furnished by its owner

View daltxguy's profile

daltxguy

558 posts in 807 days


posted 754 days ago

Um…well, this is not a new idea, eh, since I built one almost exactly like this one about 10 years ago and used it to produce about 60 doors for my house. Mine rides the edge of the router table.

You might want to consider extending the backstop board towards the bit to act as a backer for your cuts. Without it you will get some blowout when the bit exits the cut.

-- Steve, New Zealand, www.steveracz.com

View Bob #2's profile

Bob #2

3035 posts in 914 days


posted 754 days ago

Wayne talk to me !

I still want to know what dimensions you used!
We are all here to learn.
I’m going to give you such a spank!

Bob

-- A mind, like a home, is furnished by its owner

View WayneC's profile (online now)

WayneC

5968 posts in 990 days


posted 753 days ago

Sorry Bob. 24×11. Check out the PDF in the original post. I put all of the info together for Matt and he made a PDF.

Steve, the backstop goes all the way to the bit. : ^ )

-- We must guard our enthusiasm as we would our life - James Krenov

View USCJeff's profile

USCJeff

899 posts in 961 days


posted 753 days ago

Very Cool. I just bought a ShopNotes jig magazine that had something similar I want to try. Your’s get much use?

-- Jeff, South Carolina

View Bob #2's profile

Bob #2

3035 posts in 914 days


posted 753 days ago

thks Wayne.
Bob

-- A mind, like a home, is furnished by its owner

View mot's profile

mot

4902 posts in 929 days


posted 753 days ago

Bob should love this. It has sand paper on it.

-- You can discover more about a person in an hour of play than in a year of conversation. (Plato)

View Jiri Parkman's profile

Jiri Parkman

604 posts in 705 days


posted 682 days ago

Clever sled.

-- Jiri

View Blake's profile

Blake

2759 posts in 767 days


posted 675 days ago

This is good, Wayne. I just built a router table and will need to make one of these. I like your simple, effective design.

-- Check out my new website! http://www.blakeweberwoodworking.com

View rikkor's profile

rikkor

11338 posts in 767 days


posted 674 days ago

Great jig. Something else added to the “to-do” list.

View WayneC's profile (online now)

WayneC

5968 posts in 990 days


posted 662 days ago

Thanks.

-- We must guard our enthusiasm as we would our life - James Krenov

View Rj's profile

Rj

553 posts in 524 days


posted 519 days ago

Wayne I really like this jig =Hope you don’t mind but I’m going to have to make one.

-- Rj's Woodworks,San Jose & Weed Ca,

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