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Ahhh Summer...bbq...the mountains...and a new Kerfmaker

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Project by Vincent Nocito posted 08-22-2014 07:51 PM 1939 views 20 times favorited 3 comments Add to Favorites Watch

I missed out on the big Kerfmaker craze a few years back. I think I was spending the year dead for tax purposes or something. In any event, I have a bunch of projects in the shop that have doors with a grid detail and the Kerfmaker was the tool needed to accurately prepare the half lap joints. I am indebted to all of the fine example of Kerfmakers here on LJ and the great instructions on their used, especially Mafe (http://lumberjocks.com/mafe/blog/18170 & http://lumberjocks.com/projects/37513).

My Kerfmaker is made from 3/4” oak about 7” long. I went with a threaded insert and wing screw for the adjustment mechanism (photo 3). The fine adjustment screw is a 1/4” hex head screw. The jaws open to a bit over 4” so I can use it for the grid work or something as large as a face frame.

Now the obligatory use photos:

1. Cut and mill the strips to final size.

2. Measure the width of the strips using the Kerfmaker.

3. Cut the half lap joints on the strips.

4. Glue the half lap joints with a drop of glue and assemble.

5. Glue the finished grid to the plywood door panel.





3 comments so far

View mafe's profile

mafe

9573 posts in 1784 days


#1 posted 08-22-2014 08:05 PM

Looks good!
Really cool.
I like the hardware used, makes it affordable.
Lovely to see it in use and that fine things come out.
Thank you for the words. ;-)
Best thoughts,
Mads

-- Mad F, the fanatical rhykenologist and vintage architect. Democraticwoodworking.

View TysonK's profile

TysonK

67 posts in 497 days


#2 posted 08-22-2014 10:31 PM

I’m with you on missing the initial boat, slow to the kerfmaker party, but thanks for the inspiration, those doors look great!

-- -- Tyson

View Douglas's profile

Douglas

308 posts in 1255 days


#3 posted 08-23-2014 01:36 PM

Excellent job. I’ve had one of these on my to do list for a while. Thanks for sharing.

-- Douglas in Chicago - http://dcwwoodworks.com

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