Table saw alignment jig

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Project by geekwoodworker posted 08-01-2014 10:02 PM 2367 views 19 times favorited 15 comments Add to Favorites Watch

My table saw recently went out of alignment and it was bad. For some reason while being tilted the motor mount got caught on the cabinet and went out of alignment by about 20 thou. I decided this was the time to make a jig and make it accurate as possible. I have heard many different views on how much out of alignment is acceptable and I figure it should be as close to perfect as possible. This way I can’t say my saw is out when something isn’t as accurately cut as it should have been. I managed to get it within 2 thou so all is good. I decided to use it on the fence while I was at it and it too is within 2 thou.

The jig is made from scrap russian ply and a piece of scrap 2×6. Attached my dial indicator and voila, an accurate jig.

-- Sean G, Barrie, Ontario

15 comments so far

View redryder's profile


2284 posts in 1948 days

#1 posted 08-01-2014 10:27 PM

You missed the opportunity to pay $74.99 from Rockler.

Straight cuts are nice….................

-- mike...............

View luv2learn's profile


1988 posts in 1149 days

#2 posted 08-01-2014 10:35 PM

Simple AND accurate. Can’t beat that.

-- Lee - Northern idaho~"If the women don't find you handsome, at least they ought to find you handy"~ Red Green

View Routerisstillmyname's profile


713 posts in 2355 days

#3 posted 08-01-2014 11:09 PM

well, if your saw is contractor saw like mine, you gonna need this frequently like after every major job. if it has cabinet mounted trunnions you will need it once in saws life time.

-- Router รจ ancora il mio nome.

View geekwoodworker's profile


243 posts in 306 days

#4 posted 08-01-2014 11:15 PM


Router, this is the third time having to do this which is why I finaly made this jig. My saw is a Delta hybrid which has the trunions attached to table and they are very difficult to adjust. I think its time to upgrade to cabinet saw.

-- Sean G, Barrie, Ontario

View Mark's profile


556 posts in 821 days

#5 posted 08-01-2014 11:32 PM

excellent idea geek. Goin’ on the to do list. Thanks mate.

-- Mark

View TheFridge's profile (online now)


1642 posts in 332 days

#6 posted 08-01-2014 11:46 PM

Great work. I have a similar setup myself.

-- Shooting down the walls of heartache. Bang bang. I am. The warrior.

View Mean_Dean's profile


2176 posts in 1993 days

#7 posted 08-02-2014 12:09 AM

Simple and effective—nice jig!

-- Dean

View JoeinGa's profile


4217 posts in 853 days

#8 posted 08-02-2014 11:34 AM

Simple, cheap, and VERY effective. What could be better? Definitely gonna favorite this one.

-- Perform A Random Act Of Kindness Today ... Pay It Forward

View prospector45's profile


141 posts in 576 days

#9 posted 08-02-2014 11:39 AM

Man, could have used that two days ago. Thanks, I will have one soon. Great and practical.

-- Skilled craftsman are not cheap, cheap craftsman are not skilled. Bert, Wooster

View geekwoodworker's profile


243 posts in 306 days

#10 posted 08-02-2014 02:00 PM

Thanks for the comments. It works great and it is one of those jigs I should have made a long time ago. And yes saving money is the best.

-- Sean G, Barrie, Ontario

View DocSavage45's profile


5777 posts in 1689 days

#11 posted 08-02-2014 04:06 PM

You Dah Man! Always a great idea and execution.

-- Cau Haus Designs, Thomas J. Tieffenbacher

View NormG's profile


4811 posts in 1850 days

#12 posted 08-02-2014 08:31 PM

Great solution

-- Norman

View scvwood27's profile


94 posts in 797 days

#13 posted 08-02-2014 10:42 PM

I got mine and love it. HF dial indicator, scrap poplar and scrap piece of plastic miter bar. $10 beat $79.99.

View Roger's profile


16282 posts in 1650 days

#14 posted 08-03-2014 12:40 PM

I like simple, and I like precise. Good stuff.

-- Roger from KY. Work/Play/Travel Safe.

View geekwoodworker's profile


243 posts in 306 days

#15 posted 08-03-2014 11:25 PM

thanks all. I too like simple, precise and cheap. Saves me a little money which gets me a little closer to that new cabinet saw.

-- Sean G, Barrie, Ontario

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