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Project by kiefer posted 07-24-2014 08:03 PM 1802 views 5 times favorited 30 comments Add to Favorites Watch

A grand piano box that is a design I have fallen in love with and I am currently making more with design changes and improvements as I go.
One change I made is the thickness of the plywood and I am using 3/8” for the next two as I would like a thinner side which got a little heavy with adding the 1.5mm veneers to 1/2” ply.
The box is a kerf bent construction design for the body that is veneered with shop cut birch and walnut veneer .
The lid is a 5mm ply core with walnut veneer on both face and back sides and a maple edge and I carried this color combination into the leg and strecher .
The keyboard is made up of 88 induvidual maple and walnut keys glued to a backing strip and accented with grooves cut with a small dowel saw and likely the most intricate part .
I explored the use of small coil springs as hinges since I could no find barrel hinges in a suiteble size and it worked out well and is a inexpensive alternative .
The last picture is of the simple jig used for this .
The liner is a red upolstery cloth and the finish BLO with a beeswax polish .
Size is about 12”W x10 1/2” D x4” H.

-- Kiefer

30 comments so far

View JL7's profile


8462 posts in 2475 days

#1 posted 07-24-2014 08:08 PM

This is simply ”Grand” !! What a great piece. Can’t wait to see the revisions…...nice.

-- Jeff .... Minnesota, USA

View madts's profile


1694 posts in 1849 days

#2 posted 07-24-2014 08:11 PM

Keep busy my man.

Great looking boxes. Can they hold a tune?

-- Thor and Odin are still the greatest of Gods.

View jbschutz's profile


508 posts in 2201 days

#3 posted 07-24-2014 08:13 PM

Klaus…...great piece! Are you considering putting in a music box movement? The details are wonderful, especially the keyboard. All you need is a little bench and a stuffed chipmunk in a tux…ha!

-- jbschutz

View newTim's profile


600 posts in 3116 days

#4 posted 07-24-2014 08:14 PM

And as a music box?

-- tim hill

View TNwoodchuck's profile


102 posts in 3285 days

#5 posted 07-24-2014 08:33 PM

Wow! Impressive. Gonna make somebody happy.

-- Chuck near Nashville - “All you are unable to give possesses you” (Andre Gide)

View  woodshaver (Tony)  's profile

woodshaver (Tony)

4202 posts in 2863 days

#6 posted 07-24-2014 08:35 PM

This is different, as always, well done Kiefer!

-- Tony C UAW, St Augustine FL, My high school shop teacher said "You can do it"... Now I can't stop!

View ejvc's profile


107 posts in 1470 days

#7 posted 07-24-2014 08:49 PM

Wonderful! I would put one of my dolls at a bench there. Great piece!

-- Building stuff with my daughter (6). Pretty new to woodworking, I mostly sew...

View Jim Jakosh's profile

Jim Jakosh

17521 posts in 2615 days

#8 posted 07-24-2014 08:56 PM

Klaus, that is an amazing box I love it!!

-- Jim Jakosh.....Practical Wood Products...........Learn something new every day!! Variety is the Spice of Life!!

View doubleDD's profile


5452 posts in 1553 days

#9 posted 07-24-2014 09:15 PM

That sure is a box of a different tune. Super idea with springs as the hinges. Where’s the bench? Lol Nicely done Klaus.

-- Dave, Downers Grove, Il. -------- When you run out of ideas, start building your dreams.

View stefang's profile


15512 posts in 2844 days

#10 posted 07-24-2014 09:20 PM

Fantastic Klaus and it looks great with all those beautiful flowers.

-- Mike, an American living in Norway.

View RogerBean's profile


1603 posts in 2463 days

#11 posted 07-24-2014 10:20 PM

Nicely done!

-- "Everybody makes mistakes. A craftsman always fixes them." (Monty Kennedy, "The Checkering and Carving of Gunstocks", 1952)

View SPalm's profile


5266 posts in 3392 days

#12 posted 07-24-2014 11:19 PM

That is really impressive.
My gosh, how do you get this all done?

Nice photo work too.

-- -- I'm no rocket surgeon

View jeffswildwood's profile


1379 posts in 1487 days

#13 posted 07-24-2014 11:49 PM

This is truly impressive. Thanks for posting a picture of your jig so I can understand how this is made. Really nice work!

-- We all make mistakes, the trick is to fix it in a way thats says "I meant to do that".

View CharlieM1958's profile


16249 posts in 3728 days

#14 posted 07-24-2014 11:54 PM

I love it!!!

-- Charlie M. "Woodworking - patience = firewood"

View Mean_Dean's profile


5184 posts in 2657 days

#15 posted 07-24-2014 11:58 PM

Gives new meaning to “Baby” grand! Great looking piano!

-- Dean -- "Don't give up the ship -- fight her 'till she sinks!" Capt James Lawrence USN

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