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Traveling Work & Saw Bench

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Project by JayT posted 06-28-2014 08:57 PM 13449 views 135 times favorited 55 comments Add to Favorites Watch

A couple years ago, I first ran across Greg Miller’s Saw Stool on Steroids. The idea rattled around until I decided to build a modified version, to make it more versatile for my needs.

While not a total Christopher Schwarz fanboy, I can relate to his advice for workbench building material, “The material should be cheap, easy to get, heavy (if possible), dry-ish and heavy (if possible).” A few months ago, I had the opportunity to pick up a good load of trucking skids for a ridiculously cheap price. The skids were predominantly red oak and mostly 2-1/2×3-1/2 in lengths of 40-48 inches. That fit Schwarz’s guidelines perfectly and using reclaimed wood is easy on both the wallet and the landfill. Sorting through, I picked out enough pieces to build this project and set to work about two months ago.

The top is about 9×40 and just under 2-1/2 inches thick, which makes it plenty heavy for its intended use. Legs splay out approximately 10 degrees in both directions, similar to Miller’s inspiration piece and result in a work surface 31 inches off the ground. The top is drilled for bench dogs and thick enough to allow for the use of holdfasts, as well.

The face vise was easy—an inexpensive unit picked up at a yard sale for $12. The tail vise was a bit more of a challenge. Almost any commercial vise is too wide to fit between the legs and other pre-made options cost more than I wanted to invest in this project, so I decided to do what many other woodworkers have done and utilize a pipe clamp. This actually worked out really well.

The pipe clamp can be adjusted as fast as a quick release vise and can clamp for working edges . . . . . .

or pivot 90 degrees for working on ends.

But how in the world am I supposed to work the face of a board? You probably noticed the vice chop doesn’t have any dog holes. No worries, the chop is sized so that turning it 90 degrees allows it to project 3/8 inch above the top, so the whole chop becomes the dog.

A pipe vise also has another advantage—travel distance. If I had used a traditional vise, it would be a big challenge to work a board that is longer than the bench top.

No worries here, just pull the pipe out, clamp it in and plane away. The bench can clamp a piece up to 50 inches long.

It’s not perfect, as there is a lot of play in the the pipe vise chop, but hey, it’s a travelling workbench and compromises have to be made. If I needed ideal, I could take the knockdown bench out of my shop to wherever it is needed.

In order to release the pipe clamp/vise, there is a lever on the side.

It was ridiculously easy to make. I simply took a rope cleat, modified it slightly and screwed it to the framework around the pipe vise jaw.

Since the whole point of a traveling bench is to be able to easily take it on the road, the components are not glued. The legs and top join with sliding dovetails, the stretchers fit into angled dovetails on the legs and the support shelf wedges lock everything together. The whole bench can be set up or knocked down in a few minutes and the parts will easily fit in the trunk of a mid-size car.


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Edit: 8/18/14 After a few uses, I was having issues with the stretchers popping out of the legs under planing load. Rather than try to rework the legs, I glued the stretchers & legs together. It now makes the leg assemblies a bit bigger to store, but they still easily fit in the trunk of a car.
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Now if all I had was small workbench, that might be fine, but in the spirit of the late night infomercial, “Wait, there’s more!” Since legs just slide in, I took advantage of that fact and built a set of auxiliary legs to convert the travelling workbench into an 18 inch tall saw bench with vises.

So far, I’ve found the shorter legs are stable enough to not need a shelf, but can make that modification in the future, if needed. My plan is to utilize the saw bench configuration in my shop most of the time, while still having the flexibility to take it on the road as a workbench if working away from home or doing demos at a woodworking guild meeting or show. Whichever configuration it is in, there is very little to have to worry about finding storage space—sticking an extra set of legs in the corner or up in the loft is much easier than trying to find space for a whole bench.

Total investment is less than $50.

If you made it all the way to the end of this long winded post, I thank you for looking and hope you enjoy.

-- "The American Republic will endure until the day Congress discovers that it can bribe the public with the public's money." Alexis de Tocqueville, 1835





55 comments so far

View Nindwood's profile

Nindwood

123 posts in 426 days


#1 posted 06-28-2014 09:05 PM

Very nice job Jay. That looks like something that I could use. Your post is fantastically well written and the photos are great. Awesome design and details. Cheers.

-- Narinder, Calgary, Ab. http://www.trimandcraft.ca/

View BigRedKnothead's profile

BigRedKnothead

5775 posts in 725 days


#2 posted 06-28-2014 09:10 PM

I dig it man. I need one of these to take on the train with me;-P

-- Red-- "I'm a lumber hoardin', finger nickin', sliver cursin', breaker trippin', summbuckin woodworker ya'll"

View Don W's profile

Don W

15516 posts in 1311 days


#3 posted 06-28-2014 09:15 PM

That’s a great bench JayT. It should serve you well.

-- Master hand plane hoarder. - http://timetestedtools.com

View watermark's profile

watermark

411 posts in 686 days


#4 posted 06-28-2014 09:37 PM

Great job!

-- "He who has no dog, hunts with a cat" Portuguese proverb

View knockknock's profile

knockknock

249 posts in 916 days


#5 posted 06-28-2014 09:48 PM

Very nice, and thanks for posting the details on how it all goes together.

View NDakota's profile

NDakota

33 posts in 290 days


#6 posted 06-28-2014 09:50 PM

I just put it in my Favorites. Great job !!

View MT_Stringer's profile

MT_Stringer

2100 posts in 1974 days


#7 posted 06-28-2014 10:03 PM

I think that is just great. I don’t have room for one, but it still looks great. I better add this to my favorites before I forget about it.

Thanks for sharing.
Mike

-- Handcrafted by Mike Henderson - Channelview, Texas

View Smitty_Cabinetshop's profile

Smitty_Cabinetshop

10323 posts in 1362 days


#8 posted 06-28-2014 10:03 PM

Fave is right, wow, what a cool build! I’d never come up with something so clever as the varied leg lengths and sliding dovetails. The vise release switch is awesome too. Very nice!

-- Don't anthropomorphize your handplanes. They hate it when you do that. -- OldTools Archive

View TopamaxSurvivor's profile

TopamaxSurvivor

15058 posts in 2419 days


#9 posted 06-28-2014 10:06 PM

Nice job. Looks really handy for those times when….

-- "some old things are lovely, warm still with life ... of the forgotten men who made them." - D.H. Lawrence

View chrisstef's profile

chrisstef

11443 posts in 1750 days


#10 posted 06-28-2014 10:07 PM

Very adaptive project there JayT. I like that it serves multiple purposes and who doesnt like getting out if the dungeon to enjoy a little woodworking with some sun shining on ya.

-- "there aren’t many hand tools as awe-inspiring as the #8 jointer. I mean, it just reeks of cast iron heft and hubris" - Smitty

View Don Broussard's profile

Don Broussard

2136 posts in 995 days


#11 posted 06-28-2014 10:10 PM

Sweet mobile bench, JayT! I have a saw bench in my favorites for future projects, but I’m swapping yours out for the others in my favs. Really like that it is portable and assembles and disassembles quickly. Well done!

-- People say I hammer like lightning. It's not that I'm fast -- it's that I never hit the same place twice!

View DaveGlx's profile

DaveGlx

323 posts in 1187 days


#12 posted 06-28-2014 10:22 PM

WOW!!! very clever design and constriction. Really like the pipe clamp solution.

-- Dave -

View JayT's profile

JayT

2601 posts in 954 days


#13 posted 06-28-2014 10:26 PM

Thanks for all the positive comments. If my furniture building abilities ever catch up with my ideas, we might actually have something.

-- "The American Republic will endure until the day Congress discovers that it can bribe the public with the public's money." Alexis de Tocqueville, 1835

View ColonelTravis's profile

ColonelTravis

660 posts in 637 days


#14 posted 06-28-2014 10:29 PM

That, my friend, is a neat little bench.

View Buckethead's profile

Buckethead

1935 posts in 612 days


#15 posted 06-28-2014 10:42 PM

Badassh. Pimp. Fuggin awesome and other CURSEWORDS.

I steals it.

-- Bucket, any person that spends 10k on a bicycle is guaranteed to be a $@I almost started to like you. -bhog

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