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Reproduction of 18th Century Stool

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Project by crmitchell posted 84 days ago 1271 views 6 times favorited 13 comments Add to Favorites Watch

We saw the original stool in an antique shop several years ago and loved everything except the price tag. I took a few photos with a cell phone and a couple of measurements. When I started last month, the only dimension I could recall was 16” across the base. I blew up one of the photos and worked out the other dimensions based on the 16.” I changed a few details, one is the use of 1 1/2” stock for the base, which yielded a stronger piece.

This simple little stool presented a number of challenges that I had never encountered. The major one was how to create the curve in the seat. Obviously, the concave and convex sides had to be treated differently. The jig with the sled for the router solved the problem – except for calculating the radius of the arc to yield a 1” depth across a 20” span – found the formula in a little reference book, as well as by trial and error. I thought it would look better with the ends thicker than the middle, which dictated a longer radius for the curve of the bottom. I wanted it 3/8 thicker on the ends, but somehow it yielded only 1/4.” The jig is shown with both the convex and concave guides. A bowl bit was used to hog out the material. Waxing the guides made a big difference in reduced friction, making the router easy to slide, although at one point it was too easy and difficult to control.

Another challenge was how to produce the 1/4” grooves on the edges, spaced exactly 1/4” from the edges, on both the sides (easy) and the ends, with their 8 degree angle. This was complicated by having to do it in reverse for top and bottom. A plywood auxiliary base for the router, with a guide at 8 degrees, and a second base with the 8 degree guide in the opposite direction, solved the problem. Fortunately, all the grooves on the ends matched those on the sides perfectly.

Note also that the ends are canted 3 degrees in at the top to help prevent racking.

The wood is cherry, stained with Behlen’s Nutmeg Brown dye. The finish is tung oil, followed by 3 coats of sprayed lacquer, mixed 1/2 semi-gloss and 1/2 satin to get the gloss level I like.





13 comments so far

View WhattheChuck's profile

WhattheChuck

106 posts in 2186 days


#1 posted 84 days ago

Excellent! Don’t see much American Empire work done!

-- Chuck, Pullman, WA

View David White's profile

David White

116 posts in 1907 days


#2 posted 84 days ago

That is AWESOME!

-- http://thecraftsmanstudio.com

View TobiasZA's profile

TobiasZA

101 posts in 165 days


#3 posted 84 days ago

Very well executed. Congratulations, a lovely piece. Thanks for sharing

Tobias

View stefang's profile

stefang

12874 posts in 1960 days


#4 posted 84 days ago

You certainly did some fine work on this and it is a beautiful, graceful piece.

-- Mike, an American living in Norway.

View oldrivers's profile

oldrivers

243 posts in 193 days


#5 posted 84 days ago

Very Beautiful stool, Finish and workmanship superb.

-- Soli Deo gloria!

View bbrown's profile

bbrown

86 posts in 2178 days


#6 posted 84 days ago

Very nice job.

Did you spray the finish?

Being a hand tool guy, it’s interesting to see how folks tackle new challenges. I would not have even thought of a router for the seat, but would have knocked it out with hand planes and a chisel. Perhaps some band sawn cuts prior to hogging out the curve waste. I used to make windsor chairs and scooping out a faired curve chair seat is remarkably fast using scorp, inshave, compass planes.

It’s a beautiful piece. Thanks for sharing.

-- Forest, Virginia ; My guitar scrapbook: http://www.youtube.com/user/wfbrown1234?feature=mhee

View hotncold's profile (online now)

hotncold

339 posts in 170 days


#7 posted 84 days ago

Awesome craftsmanship!

-- Dennie - Tennessee - Every Pro was once an Amateur. Every Expert was once a Beginner. So dream Big and start Now!

View Julian's profile (online now)

Julian

503 posts in 1316 days


#8 posted 84 days ago

You did a great job making this stool. Adding to my favorites and to my list of project to make in the future.

-- Julian

View HillbillyShooter's profile

HillbillyShooter

4491 posts in 918 days


#9 posted 84 days ago

Very nicely crafted.

-- John C. -- "Firearms are second only to the Constitution in importance; they are the peoples' liberty's teeth." George Washington

View helluvawreck's profile

helluvawreck

15582 posts in 1493 days


#10 posted 83 days ago

This is a beautiful piece and has a lot of character.

helluvawreck aka Charles
http://woodworkingexpo.wordpress.com

-- If a man does not keep pace with his companions, perhaps it is because he hears a different drummer. Let him step to the music which he hears, however measured or far away. Henry David Thoreau

View Scott R. Turner's profile

Scott R. Turner

260 posts in 1814 days


#11 posted 83 days ago

Beautiful piece! I’d echo Bbrown’s comments; I’d think I could hand shape the seat faster and easier than making a jig, but it’s always interesting to see how others approach the work. I’d like to see a few better photos of the piece with the fabric top, though!

View Mean_Dean's profile

Mean_Dean

1353 posts in 1773 days


#12 posted 83 days ago

Beautiful looking stool! Looks like it’ll make a fine addition to your home!

-- Dean

View tinnman65's profile

tinnman65

1120 posts in 2040 days


#13 posted 83 days ago

Beautiful work, and now you can spend all that money you saved on tools!

-- Paul--- Creativity is allowing yourself to make mistakes. Art is knowing which ones to keep. — Scott Adams

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