Minature Pallet Lifter

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Project by robscastle posted 05-25-2014 01:20 AM 1455 views 6 times favorited 10 comments Add to Favorites Watch

I have been working at Smiths Crisps repairing the “Potato Crates” they use to manage the bulk potatoes, well its fairly brutal wood working but pays the bills.

Here is one undergoing some torturous repair after the fork lift knocked them about.

The crates are all hardwood and what appears to be Jarrah, a bit of a waste but that’s the job.

The damaged sections are replaced and dumped on site. New sections are Yellow Stringbark (I think) but they are definitely not Jarrah!

I took a couple of pieces home and made a wooden in tray from one some weeks ago, and then this week after spending/wasting a couple of hours Friday looking for disappearing Pallet lifters, one vanished at smoko, and the second during my lunch break, it must have been playing on my mind as on Sat I made this miniature one for a bit of fun.

a scrap piece of Jarrah 150mm x 25mm x1165 ( originally)
Tite Bond III glue
1×4mm SS screw, for the pivot.

Table saw
Disk Sander
Drill press
Osc Sander
Fret saw, (It came out of retirement for the job)
Sand paper.
finishing Oil.

The process:

I built everything from memory and just ‘winged it” for the sizes, if it looked OK it stayed that size.

The handle is a possible too big for the scale, however it was a manageable size to fabricate.
The wheel and axles were all fabricated from the off cut.

The tine wheels are fixed as they were too fiddly to make rotatable. ( I could have done them it but I wanted to have some wood working fun.)

Drilled a hole to mount the rotating handle to the body of the lifter and used a 4mm SS machine screw threaded into the wood.

Had a few stress cracks in the timber so I had to remove bits every now and then otherwise a nice project for Sat, even Aurora thought it was cute!

-- Regards Robert

10 comments so far

View Jim Jakosh's profile

Jim Jakosh

14361 posts in 2192 days

#1 posted 05-25-2014 01:32 AM

G’day, Robert,
That is neat little pallet jack/dolly!! Pretty cool!!

I see you said jarrah so I had to look to see if you lived in Australia where that wood comes from!!

Cheers , mate…..............Jim

-- Jim Jakosh.....Practical Wood Products...........Learn something new every day!! Variety is the Spice of Life!!

View Bill's profile


395 posts in 1235 days

#2 posted 05-25-2014 02:43 AM

Fun project, nicely done.

-- Putting the "mental" in experimental since 1973

View David Dean's profile

David Dean

595 posts in 1985 days

#3 posted 05-25-2014 02:55 AM

now that was cool.

View Dutchy's profile


1263 posts in 1255 days

#4 posted 05-25-2014 07:10 AM

What a lovely lifter.

-- My englisch is bad but how is your dutch?

View stefang's profile


14926 posts in 2421 days

#5 posted 05-25-2014 07:57 AM

Well done Robert. Now you need to build some small pallets to fit it.

-- Mike, an American living in Norway.

View AnonymousRequest's profile


861 posts in 635 days

#6 posted 05-25-2014 11:33 AM

Well done, looks good. I like people who think outside of the box. Great project!

View mtenterprises's profile


879 posts in 1779 days

#7 posted 05-25-2014 12:27 PM

And carve a “Little Guy” to run it. Good start on a whoile minature workshop.

-- See pictures on Flickr - And visit my Facebook page -

View majuvla's profile


5749 posts in 1954 days

#8 posted 05-25-2014 04:59 PM

ABsolutely perfect.Verry nice.

-- Ivan, Croatia, Wooddicted

View racerglen's profile


2910 posts in 1867 days

#9 posted 05-25-2014 06:11 PM

Well done, love it !

-- Glen, B.C. Canada

View JoeinGa's profile


5614 posts in 1093 days

#10 posted 05-25-2014 07:09 PM

I drive a forklift (AND one of these) all day. Gotta make me one (or more) of these!


-- Perform A Random Act Of Kindness Today ... Pay It Forward

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