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Chesapeake Light Craft Wood Duck 10 Kayak (Kit)

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Project by DustyMark posted 05-08-2014 10:12 PM 2057 views 5 times favorited 15 comments Add to Favorites Watch

I launched my newest kayak today. It’s a Chesapeake Light Craft Wood Duck 10 that I built from a kit. Check out this short video of my maiden voyage.

Boat Details
This kayak is 10’ long, 30” wide, and mine weighs in at a light 33.8 pounds. It includes a bulkheaded rear compartment that is accessible from a stern deck hatch. The primary wood is okuome mahogany plywood with an accent piece on the deck of sappelle. The construction method is stitch and glue. Each panel is stitched together with copper wire. Adjacent panels are filleted with a thickened epoxy mixture which eases the radius for the 3-inch wide, 10-ounce fiberglass cloth that holds the boat together. Copper wires are cut after the inside seams are cured. The entire boat is then sheathed in a protective layer of 6 ounce fiberglass cloth that is impregnated with high quality epoxy.
I finished the hull with three coats of Interlux Brightside marine paint. The deck is finished with four coats of Interlux Schooner varnish. The boat shines like a piece of furniture on launch day, but these finishes take a beating while in use and require a bit of tender loving care to keep their look.

Problems
I paused the build for over two years. I used the original epoxy for a subsequent filler coat and it never cured; I had to scrape it off the entire boat…what a pain. I eventually prevailed, but considered scrapping the boat at one point.

The panels on the starboard stern did not line up perfectly during assembly. I applied a thickened layer of epoxy to bondo that area. This forced me to paint the hull to mask the bondo area. Most builders varnish the entire boat, but I’ve come to like the look of a painted hull. It makes the deck stand out all the more.

Final Thoughts
This is a great little boat. I should have finished it back in 2011 and been using it this whole time…oh well. It will be perfect for fishing, guests, and future grandkids!

-- Mark, Minnesota





15 comments so far

View Spoontaneous's profile

Spoontaneous

1319 posts in 2075 days


#1 posted 05-08-2014 11:12 PM

Wow! really great project…. and great result! I love it.

-- I just got done cutting three boards and all four of them were too short. (true story)

View Rick's profile

Rick

7279 posts in 1777 days


#2 posted 05-08-2014 11:31 PM

Very Nice Indeed Mark! Thank For Posting!

-- How long is a Minute? That depends on which side of the Bathroom Door You're On!

View dpow's profile

dpow

463 posts in 1589 days


#3 posted 05-09-2014 01:36 AM

Nice job. looks like fun, both the build and the float.

-- Doug

View bowtie's profile

bowtie

863 posts in 1091 days


#4 posted 05-09-2014 01:39 AM

great looking kayak, the fiberglassing can be a pain.

-- bowtie,.....jus passin thru.... cccedar.com

View woodchuckerNJ's profile

woodchuckerNJ

896 posts in 379 days


#5 posted 05-09-2014 02:03 AM

I have only had epoxy not cure once on me, and it was my mistake of not adding enough hardner, and not mixing it enough. (double whammy).

I have used West epoxies that were many years old without issue. Sorry you had to go through the pain of scraping it off.

It sure came out nice.

BOWTIE, it’s funny, but I like the glassing. It can be a pain, if you pull the fabric, but if you do it right it’s not bad. I pick up rollers that are made for it.. very short nap weaved rollers. These rollers are great for spreading out large areas, and wetting fabrics. Makes it go much faster.
They don’t pull the fabric like brushes do.

-- Jeff NJ

View DustyMark's profile

DustyMark

274 posts in 815 days


#6 posted 05-09-2014 02:13 AM

I think the hardener must have gone bad. This was my fourth boat and the first time that has ever happened. I’m very careful about measuring at the correct ratio. Another one of those lessons in life…

-- Mark, Minnesota

View GerardoArg1's profile

GerardoArg1

685 posts in 738 days


#7 posted 05-09-2014 12:51 PM

Beatiful. Excelent job. Congratulations.

-- Disfruta tu trabajo (enjoy your work) (Bandera, Argentina)

View HillbillyShooter's profile

HillbillyShooter

4864 posts in 1037 days


#8 posted 05-09-2014 01:08 PM

Turned out very nice.

-- John C. -- "Firearms are second only to the Constitution in importance; they are the peoples' liberty's teeth." George Washington

View Mike_from_Buffalo's profile

Mike_from_Buffalo

95 posts in 630 days


#9 posted 05-09-2014 02:14 PM

That turned out great, the painted hull goes really well with it.

-- Mike from Buffalo "A man spends the first half of his life learning habits that shorten the other half of his life."

View a1Jim's profile

a1Jim

112818 posts in 2322 days


#10 posted 05-09-2014 02:59 PM

Wow you did a beautiful job,congrats on a super build.

-- http://artisticwoodstudio.com Custom furniture

View Ken90712's profile

Ken90712

15304 posts in 1933 days


#11 posted 05-09-2014 03:48 PM

A work of art! great job…...

-- Ken, "Everyday above ground is a good day!"

View mafe's profile

mafe

9668 posts in 1834 days


#12 posted 05-09-2014 04:31 PM

Beautiful! looks like wonderful times.
Best thoughts,
Mads

-- Mad F, the fanatical rhykenologist and vintage architect. Democraticwoodworking.

View DustyMark's profile

DustyMark

274 posts in 815 days


#13 posted 05-09-2014 10:09 PM

Took it for a three-hour paddle down Durbin Creek this afternoon…saw six gators! It paddles pretty good for such a short kayak.

-- Mark, Minnesota

View aussiedave's profile

aussiedave

3014 posts in 569 days


#14 posted 05-10-2014 11:22 AM

Wow excellent job, it looks great and lots of fun…thanks for sharing.

-- Dave.......Keep calm and make more sawdust....

View Schwieb's profile

Schwieb

1568 posts in 2206 days


#15 posted 05-10-2014 04:50 PM

She’s a beauty! I checked out your other projects too. You’ve got some skills. I’ve built a strip kayak, planning on a canoe the coming winter.

-- Dr. Ken, Florida - Durch harte arbeit werden Träume wahr.

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