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Upgrade for Craftsman table saw

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Project by daved posted 2160 days ago 12414 views 33 times favorited 25 comments Add to Favorites Watch

I have built a 4’ x 8’ rolling table for my Sears craftsman 10” table saw. I covered the top with formica and am building a fence. Added a 2HP motor, machined pulleys, flex belt, new bearings on arbor, Woodworker II blade. The top bas and seides are torsion boxes . I found the plans in an old copy of Fine Woodworking

-- Dave Dahlke





25 comments so far

View Damian Penney's profile

Damian Penney

1140 posts in 2618 days


#1 posted 2160 days ago

That looks really well done :)

-- I am always doing that which I can not do, in order that I may learn how to do it. - Pablo Picasso

View woodyone's profile

woodyone

231 posts in 2218 days


#2 posted 2160 days ago

Wow, impressive i have seen other tables similar to this but this one is far better. Well done.

Woody.

-- Woody, UK

View woodchips's profile

woodchips

235 posts in 2591 days


#3 posted 2160 days ago

great execution. i may be upgrading to a new (used) table saw depending how much they will sell it for but if it’s out of my range then i’ll prob do something like this for my own craftsman saw that i currently have. i have reached the limitations of a 24” fence a long time ago.

good job and thanks for posting it!

-- "Repetition is a leading cause of carelessness, and carelessness usually leads to injury"

View Douglas Krueger's profile

Douglas Krueger

396 posts in 2350 days


#4 posted 2160 days ago

Sweet setup, wish I had the shop space to do the same. A touch of tool envy….............

-- I can so I wood but why are my learning curves always circles

View Icemizer's profile

Icemizer

88 posts in 2166 days


#5 posted 2160 days ago

From the photo I thought you built an air hockey table. An astounding upgrade!!

-- Say what you mean and mean what you say.

View bayouman's profile

bayouman

94 posts in 2292 days


#6 posted 2160 days ago

That is really cool. I am already trying to calculate my space to see if this would work in my shop.

View Big_Bob's profile

Big_Bob

164 posts in 2336 days


#7 posted 2160 days ago

The only problem I see is that your miter slots do not extend onto the new table top. When your miter gauge bar hits the new table it will stop not permitting you to finish your cuts. Not a big problem as problems go. Just rout some dados in the new table for that purpose.

-- Bob Clark, Tool Collector and Sawdust Maker

View Garyb6's profile

Garyb6

306 posts in 2257 days


#8 posted 2160 days ago

Nice. Is there any way to easily adjust your fence if it gets our of alignment with your blade?

-- Garyb6, “True simplicity does not reveal the tremendous effort it requires.” - Somerset Maugham

View daved's profile

daved

24 posts in 2177 days


#9 posted 2160 days ago

The saw sits on 4 6’” bolts threaded into a wood platform. This platform can be moved around for perfect fence alignment and then screwed into the lower box you see. There are 4 nuts and fender washers on those bolts that can adjust the height of the saw, you can easily flush it up with the top. There are also 4 small bolts that can adjust out from the sides of the hole the saw is sitting in. After you get the top flush and aligned with your fence you spin those bolts against the steel saw table and that adds more stability. I am going to hinge a router table from one side that can swing up and put legs under it. I am also adding a hinged out feed table that will give another three feet or so for those 4×8 sheets of plywood. I need to make something to keep it from rolling while cutting big sheets of plywood. I have a compound sliding mitre saw and don’t plan on using the mitre slots. You could also put a vacumn hose in the bottom to collect sawdust.

—Dave Dahlke

-- Dave Dahlke

View Scott Bryan's profile

Scott Bryan

27251 posts in 2449 days


#10 posted 2160 days ago

Dave,

That is a wonderful upgrade to your saw. You have added a lot of functionality to your saw. The fence that you added is a vast improvement over the one that came with your saw.

Well done.

-- Challenges are what make life interesting; overcoming them is what makes life meaningful- Joshua Marine

View dsb1829's profile

dsb1829

367 posts in 2254 days


#11 posted 2159 days ago

Do you have an article title or magazine date/number? It is an interesting upgrade. I am having a bit of trouble understanding the alignment part. I will re-read.

-- Doug, woodworking in Alabama

View daved's profile

daved

24 posts in 2177 days


#12 posted 2159 days ago

I have added two pages (hope you can read it) that explain basic building. I made the saw support out of wood since I thought steel was overkill. This is an old article, i found it in a library and have no idea what issue .
I spent nowhere close to what this guy spent on his. The formica was 45.00, the wood was 100.00. casters can vary greatly depending on size and locking or not. Hardware was about 50.00

-- Dave Dahlke

View dsb1829's profile

dsb1829

367 posts in 2254 days


#13 posted 2159 days ago

Okay, got on FWW and looked it up. I couldn’t get to the article, it may not be uploaded to the site. FWW claims the archives are online, but I have found that when I go looking for old stuff that it kicks you to the Tuanton Press “buy back issues” site despite being a paid subscriber to FWW and the site. At any rate it came from Larry Kellam, issue #051, pages 68-70.

May be able to buy a print copy at Craftsman studio
http://www.craftsmanstudio.com/html_pa/CSTU-0051.htm

-- Doug, woodworking in Alabama

View Callum Kendall's profile

Callum Kendall

1918 posts in 2330 days


#14 posted 2132 days ago

That looks great!

Thanks for the post

Callum

-- For wood working podcasts with a twist check out http://thetimberkid.com/

View AgentTwitch's profile

AgentTwitch

118 posts in 2123 days


#15 posted 2123 days ago

What an improvement to an already useful tool! I really like your fence and smooth and mostly rust proof table top. Have you extended the miter gauge slots?

-- Regards, Norm

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