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Boy's Cherry and Walnut Dresser #3: Gluing up the Carcass

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Blog entry by Patrick Jaromin posted 2170 days ago 3784 reads 4 times favorited 5 comments Add to Favorites Watch
« Part 2: Legs shaped, sides assembled and Ouch! Part 3 of Boy's Cherry and Walnut Dresser series Part 4: Face Frame Installed »

The Day Begins

I started the day by marking out and cutting the slots for the biscuits into the inside faces of the sides and back. Following this, I decided to “rehearse” the glue up of the main carcass—the sides, back and bottom front apron. After yesterday's "flip" I have to admit to being a bit apprehensive about this step, but, lessons learned, I was watchful of the sides and never came close to dropping one this time. The green tape you see is there to protect the legs – I had preserved the offcuts from shaping the legs and I taped them back in place during clamping operations.



Dust Frames

My daughter has a lot of clothes. For the dressers I built for our first two children, I used simple open dust frames. I never truly understood the purpose of solid dust panels until one day, while trying to remove a sweater from my daughter's dresser, I wound up in a tug-o-war with the dresser drawer. It seems that some clothes in the overflowing drawer had wedged themselves in the opening of the dust panel, effectively preventing the drawer from opening fully. I decided that closed panels were the way to go from now on! Since there’s no drawer below the bottom frame, I figured I could leave that one open. To build the panels, I purchased S4S dimensional poplar from HD—at $1/lf, it seemed worth it to avoid the prep time and wear on my planer knives. To simplify the assembly, I used butt joints and pocket screws to hold them together. Since I had dadoed the full length of the frame members to accept the panels, I had to go back and fill them where the pocket screws would “bite,” but I think this was a fair trade vs. doing stopped dadoes or tenons. I also ran a thinner dado/slot on the outside of the frames to accept the biscuits from both the inside of the carcass and the face frames when they’re installed. The happiest moment was when the first (and then the second, and third) frames slid in cleanly and tightly onto the waiting biscuits.

Thankfully the corners were tight since I didn’t really have a good clamping solution for the middle one!


The bottom dust frame installed

The final dust panel installed.


The completed carcass…


The finished carcass


Next up: Walnut face frames!

(Originally posted at: http://tenonandspline.com/blog/archives/104)

-- Patrick, Chicago, IL http://www.TenonAndSpline.com/blog



5 comments so far

View NICUTO's profile

NICUTO

27 posts in 2218 days


#1 posted 2170 days ago

looks awesome!! you know, i do like the walnut panel so far despite my previous mentions of swaping for a cherry panel. I cant wait to see the faceframes and drawers in there too! i really like th contour of the legs too. a piece like this is on my list of projects. your showing good progress. keep the blogs coming!!!

-- Nick, Maine; www.nwbwoodworks.com/blog

View Grumpy's profile

Grumpy

19319 posts in 2452 days


#2 posted 2169 days ago

Coming on well Patrick. Glad you did’nt have another yesterday.

-- Grumpy - "Always look on the bright side of life"- Monty Python

View Patrick Jaromin's profile

Patrick Jaromin

348 posts in 2434 days


#3 posted 2169 days ago

Thanks Nick, thanks, Grumpy!

Yeah…let’s hope that worst is behind me on this project. I’m planning on dovetailing the face frame, so the next step’s tricky enough!

-- Patrick, Chicago, IL http://www.TenonAndSpline.com/blog

View SPalm's profile

SPalm

4759 posts in 2483 days


#4 posted 2169 days ago

That is looking really sweet! Are you going to hand cut the dovetails? I can not imagine getting a router in there now. Or complete the frame outside and then apply?

I like it,
Steve

-- -- I'm no rocket surgeon

View Patrick Jaromin's profile

Patrick Jaromin

348 posts in 2434 days


#5 posted 2169 days ago

Thanks, Steve!
What I should have said is that I’m planning on assembling the face frame with dovetails. It’ll be attached with biscuits.

-- Patrick, Chicago, IL http://www.TenonAndSpline.com/blog

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