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Blog series by pintodeluxe updated 06-17-2013 04:24 PM 6 parts 10404 reads 28 comments total

Part 1: Side panels and Arched Lower Rail

05-17-2013 09:44 PM by pintodeluxe | 5 comments »

Here is a sketch of the nightstand I am working on. It features one 6” over two 8” drawers. -----Side panel components have been sanded, and the solid panels pre-stained. Now a final test fitting before gluing them up. The lumber is QSRO.-----A shallow groove in the legs will receive corbels. -----Side panels glued up. -----Front lower rails have been shaped at the router table, and finish sanded. Next up is the back panel and web frames.

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Part 2: Web Frames and Back Panel

05-20-2013 07:46 PM by pintodeluxe | 2 comments »

Here is the design for the nightstand….-----I set about notching stock for the web frames. I use a dado blade, however a bandsaw would work too. -----The web frames are joined with biscuits, and checked with a straightedge. -----Web frames and more web frames…------One or two of the joints needed a few passes with a block plane. -----I glued the lower front rail in place, connecting the two side panels. It’s amazing how much strength a through M&T joint has. ------...

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Part 3: Dovetails

05-28-2013 06:50 PM by pintodeluxe | 4 comments »

This is the project at hand…-----Empty carcase ready to accept web frames.-----Installing lower web frame with biscuits in front, and dado in the rear. -----Web frames are glued into the dados. -----Notched corners fit neatly around legs. -----Checking that web frames are all in the same plane. -----Through mortise and tenon.-----1/4” straight bit.-----With a straight bit chucked in router #1, I hog out most of the waste for the dovetails. This step is optional, but I fi...

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Part 4: Tops, Drawer Fronts, and Corbels

06-03-2013 09:02 PM by pintodeluxe | 6 comments »

This is the nightstand project…-----Panel glueup for the tops. I do my glueups in two stages. First I glue two pairs of boards together to make planks. Then I send them through the planer while they are still narrow enough to fit. Finally I glue these two planks together to make a panel. I describe flat panel construction in detail in my dresser blog… http://lumberjocks.com/pintodeluxe/blog/33797-----A pair of rough glueups complete. -----I made a template for the corbels, w...

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Part 5: Finishing, Cam Lock, and Drawer Installation

06-13-2013 05:27 PM by pintodeluxe | 4 comments »

This is the project I am finishing up. The backsplash was nixed due to a Lumberjocks poll here…http://lumberjocks.com/topics/50516 The tribe has spoken. -----So it will actually look like this…-----When spraying shellac on the drawers, I masked the cedar drawer bottoms to maintain the nice aroma.-----Nightstand stained and lacquered. -----After the lacquer cures for at least 24 hours, I wax the cabinet with Howard’s walnut wax. -----I use a scrap of drawer front stock ...

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Part 6: Drawer Pulls, and Installing the Top

06-17-2013 04:24 PM by pintodeluxe | 7 comments »

Time to install the drawer pulls. My hardware requires two holes drilled 3” on center.-----I use this little jig to make sure all the holes are aligned correctly. It is a full-sized pattern, and works for the 6” and 8” drawers. I use Scott Collins “No Math” method to layout the pull location, which is discussed further in my dresser blog here… http://lumberjocks.com/pintodeluxe/blog/34346-----I register the left edge of the drawer against the stop on ...

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