fast frame connector

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Blog entry by patron posted 03-26-2011 05:40 PM 4586 reads 6 times favorited 28 comments Add to Favorites Watch

i am making a mirror frame from base molding
colonial pre-primed MDF
the profile is to shallow for a biscuit
and the rabbet for the 1/4” mirror
so here’s my fast fix

here the back corners are drilled 1/8” deep
with a forstner bit

the scrap 2×4 is drilled with a plug cutter

and sawn off in the band saw to 1/8”
so they don’t roll and jamb in the saw as rounds

glue in the holes
and the plugs inserted
with the grain going across the joint

thats about it
now to spray it
(and in the rabbet too
as the mirror will show the rabbet)

hope you can use this sometime
i just didn’t have the time
to do a cute butterfly or other corner conection

-- david - only thru kindness can this world be whole . If we don't succeed we run the risk of failure. Dan Quayle

28 comments so far

View Dennisgrosen's profile


10850 posts in 2149 days

#1 posted 03-26-2011 05:49 PM

thank´s for the tip David :-)

take care

View woodworkerscott's profile


361 posts in 1848 days

#2 posted 03-26-2011 05:50 PM

I have ran into the same thing. Good idea. You showed smarts with the grain placement of the plug. Lots of guys would have just slapped them in there without thinking that through. Thanks for posting.

-- " 'woodworker''s a good word, an honest word." - Sam Maloof

View patron's profile


13409 posts in 2375 days

#3 posted 03-26-2011 05:53 PM

thanks guys

now i’m off to work
to install this
picks of the re-model to come
have a good day

-- david - only thru kindness can this world be whole . If we don't succeed we run the risk of failure. Dan Quayle

View lanwater's profile


3102 posts in 1968 days

#4 posted 03-26-2011 05:53 PM

That’s a great tip.


-- Abbas, Castro Valley, CA

View spunwood's profile


1194 posts in 1870 days

#5 posted 03-26-2011 05:57 PM

Thanks David. I am using plugs and also v nails with a pushmaster. The pushmaster is not my personal weight loss trainer.

But rather:

-- I came, I was conquered, I was born again. ἵνα ὦσιν ἓν

View BritBoxmaker's profile


4570 posts in 2070 days

#6 posted 03-26-2011 06:12 PM

Neat tip, David. Filed for future use.

-- Martyn -- Boxologist, Pattern Juggler and Candyman of the visually challenging.

View NormG's profile


4994 posts in 2038 days

#7 posted 03-26-2011 06:17 PM

great idea to file away

-- Norman

View Joe Lyddon's profile

Joe Lyddon

8430 posts in 3086 days

#8 posted 03-26-2011 07:03 PM

Very good David!

How big was that Plug Cutter & where can they be bought?

IIRC, that was the Keys to your special Box you made for your friend?


Thank you!

-- Have Fun! Joe Lyddon - Alta Loma, CA USA - Home: ... My Small Gallery:"

View lilredweldingrod's profile


2495 posts in 2140 days

#9 posted 03-26-2011 07:31 PM

Dave, you never cease to amaze me by how much you learned the week you spent with us. Way to go lol

View jack1's profile


2008 posts in 3061 days

#10 posted 03-26-2011 07:50 PM


-- jack -- ...measure once, curse twice!

View degoose's profile


7136 posts in 2388 days

#11 posted 03-26-2011 08:42 PM

Another shared idea.

-- Drink twice... and don't bother to cut... @ For lovers of all things timber...

View wseand's profile


2697 posts in 2075 days

#12 posted 03-26-2011 08:54 PM

Great idea, one of those quick fixes we all need once in awhile.

-- Bill - "Freedom flies in your heart like an Eagle" Audie Murphy

View Scott Bryan's profile

Scott Bryan

27251 posts in 2856 days

#13 posted 03-26-2011 09:06 PM

As always thanks for the tip, David on using the plugs. And the point about the rabbet is well taken. It is easy to overlook finishing it out and forget that its reflection will be visible in the mirror.

I took a short cut over 20 years ago when I made the molding for the mirror in the guest bath and did not bother to stain the back side since it would not be visible. Needless to say I see it whenever I go in that bathroom. :)

-- Challenges are what make life interesting; overcoming them is what makes life meaningful- Joshua Marine

View Mary Anne's profile

Mary Anne

1058 posts in 2242 days

#14 posted 03-26-2011 10:56 PM

Thanks for the tips, David. Love it when you are in teaching mode; there is always something to learn.

View Eric in Florida.'s profile

Eric in Florida.

3749 posts in 2609 days

#15 posted 03-26-2011 11:15 PM

Another great tip.
Thanks David.

-- Nothing is particularly hard if you divide it into small jobs ~ Henry Ford

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