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random wavy jig for lenny

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Blog entry by patron posted 1361 days ago 1420 reads 7 times favorited 29 comments Add to Favorites Watch

lenny asked about the bathroom door panels i made
for my own bathroom and if they were decals
http://lumberjocks.com/projects/40732
.

.

here is the jig and the process
this is a sliding tray for the 1/4”x2 1/2” slats
(mill 3/4” in half and save wood)
i leave them over sized in thickness by about 1/32”
it will be sanded to finish size later

.
the router base i drilled a 1/16” hole in
and inserted a finish nail as a center pivot
cut the nail so it only goes into the top of tray snugly

.
and did a center hole in the tray for it to pivot around

.
slide the slat in and turn the router
with a straight bit set to say 3/32”
move the slat forward (random or equal spaced)
as you like and continue till the slat is to your liking

.
here’s the hard part (LOL)
turn every other slat around !

.
now i take a brush (1”) and swab the cuts with the finish
i will use for the finished door (lacquer in this case)
i used to spray but found that brushing seals better
to keep the paint from bleeding into the grain
and leaving a messy line

.
now paint i use wal-mart hobby craft paint
(stay in the sealed part)
but just about anything will do
even fingernail polish ladies lol
be sure to dob it in good to paint the sides too
and when the brush gets drier
rub it through the cut to smooth it out good
(don’t want any clunks or pools)

.
now sand the slats and i do the edges
with a 1/16th round over bit
they are slim and flex somewhat
so when i place them in the frame
i use ‘spaceballs’ to push them together
the finish ‘glues’ them that way
so make sure they are all in plane

.
look at the panel parts from different angles
being sure they are all correct
and the colors not all bunched together
when you have them the way you want them
mark the ends with some code
to be sure to get them all correct
when you do the frame glue-up

i hope this explains the process well
if not i have more pictures
i just went to the important ones

ask if you need more info

happy working
be safe

-- david - only thru kindness can this world be whole . If we don't succeed we run the risk of failure. Dan Quayle



29 comments so far

View Pawky's profile

Pawky

278 posts in 1437 days


#1 posted 1361 days ago

“now i take a brush (1”) and swab the cuts with the finish
i will use for the finished door (lacquer in this case)”

So, that just prevents paint being left outside the groove after you are all done? Will sanding it not remove the paint if you don’t have a finish down? Thanks

View Lenny's profile

Lenny

1252 posts in 2161 days


#2 posted 1361 days ago

Wow, ask and thou shalt receive, huh? Thanks for the thorough response David. What a neat idea/process.

-- On the eighth day God was back in His woodworking shop! Lenny, East Providence, RI

View jockmike2's profile

jockmike2

10635 posts in 2880 days


#3 posted 1361 days ago

WOW DAVID, YOU DO HAVE SOME IMAGINATION. WHERE IN HELL DO YOU GET YOUR IDEAS? DO THEY POP UP IN YOUR DREAMS OR DO YOU CHEW SOME PAIOTE sp BEFORE YOU START? I JUST CAN’T FATHOM WHERE YOU GET YOUR IDEAS. HELP AN OLD BUD WOULD YOU? I’M STILL LOOKING FOR YESTERDAYS SOCKS. LOL. M

-- (You just have to please the man in the Mirror) Mike from Michigan -

View Karson's profile

Karson

34870 posts in 3034 days


#4 posted 1361 days ago

Cool David. You are always working out in left field.

Wait, outside the box.

-- I've been blessed with a father who liked to tinker in wood, and a wife who lets me tinker in wood. Southern Delaware karson_morrison@bigfoot.com †

View lilredweldingrod's profile

lilredweldingrod

2495 posts in 1740 days


#5 posted 1361 days ago

Mercy! What a fertile mind.

View Joe Lyddon's profile

Joe Lyddon

7685 posts in 2686 days


#6 posted 1361 days ago

JockMike,

He is a gifted artist that can see into the 4th dimension and then has the talent to make something of it. :)

-- Have Fun! Joe Lyddon - Alta Loma, CA USA - Home: http://www.WoodworkStuff.net ... My Small Gallery: http://www.ncwoodworker.net/pp/showgallery.php?ppuser=1389&cat=500"

View lanwater's profile

lanwater

3076 posts in 1568 days


#7 posted 1361 days ago

Neat jig!

It definitely makes life easier.

-- Abbas, Castro Valley, CA

View ND2ELK's profile

ND2ELK

13495 posts in 2408 days


#8 posted 1361 days ago

David, you cease to amaze me! What a God given talent you have, when it comes to woodworking. After doing woodworking for 40 + years, I always considered myself a pretty good wood worker, but compared to you buddy, I got a long ways to go. Thank you for teaching this old dog some new tricks. I truely enjoy seeing what you are going to come up with next.

God Bless
tom

-- Mc Bridge Cabinets, Iowa

View BarryW's profile

BarryW

1015 posts in 2540 days


#9 posted 1361 days ago

David, I read this and you are so smart and knowledgeable….swabbing the lines with lacquer to prevent bleeding….genius…I wouldn’t have thought of it…what an idea….that’s a lesson that will stick with me forever.

-- /\/\/\ BarryW /\/\/\ Stay so busy you don't have time to die.

View Bob Kollman's profile

Bob Kollman

1796 posts in 1825 days


#10 posted 1360 days ago

Cool little set up!!!!

-- Bob Kenosha Wi.

View stefang's profile

stefang

12947 posts in 1968 days


#11 posted 1360 days ago

Don’t forget to bring the jig with you David!

-- Mike, an American living in Norway.

View ellen35's profile

ellen35

2566 posts in 2066 days


#12 posted 1360 days ago

David,
Not only are you clever and talented, but you can explain it so we all understand the process.
And… you are generous to a fault … you share so much knowledge with us.
You make it “look” easy… hmmmm!
Ellen

-- "Don't let the perfect be the enemy of the good." Voltaire

View patron's profile

patron

13020 posts in 1975 days


#13 posted 1360 days ago

ellen
.
universal truths
are
universal

the planets are in balance
a boat works in the universe
if it is in balance too

our lives work when in balance too

if something works somewhere
it can be transposed to work
somewhere else

confusion say
it’s OK

-- david - only thru kindness can this world be whole . If we don't succeed we run the risk of failure. Dan Quayle

View Cozmo35's profile

Cozmo35

2198 posts in 1670 days


#14 posted 1360 days ago

Patron, If you were an Indian, we’d call you ”Chief Kickin Booty”! Great explination and project!

-- If you don't work, you don't eat!.....Garland, TX

View patron's profile

patron

13020 posts in 1975 days


#15 posted 1360 days ago

coz

that’s a step up from

hey you

that they usually call me

thanks

-- david - only thru kindness can this world be whole . If we don't succeed we run the risk of failure. Dan Quayle

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