As promised, here’s the final outcome of Roy Underhill’s Mystery Mallet.




As you can see, I shaped the handle a little differently than they showed in the magazine. I like the squared-off handle better. I also stained the head one color and then applied several coats of tung oil to the whole thing.
Thanks, again, to venues like LJ, Roy Underhill, and the folks over at Popular Woodworking. My woodworking is better because of you all.
-- Glen, Pennsylvania, Colossians 3:23 "Whatever you do, work heartily, as for the Lord and not for men."

















5 comments so far
Tim
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1292 posts in 1738 days
#1 posted 439 days ago
Turned out really nice Glen, thanks for posting. like the stain too.
-- Good judgement comes from experience and experience comes from poor judgement.
Kevin
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462 posts in 472 days
#2 posted 439 days ago
Turned out great. I like looking at the different designs, I want to make my own mallet soon.
-- Measure twice, cut once, then rout a whole bunch
sprevratil
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566 posts in 819 days
#3 posted 439 days ago
i watched that episode after you post and really like the mallet. Great job.
-- -Sam - West Virginia -
pastorglen
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244 posts in 863 days
#4 posted 439 days ago
O sure appreciate your kind words. Thanks for stopping by.
Oh, I was going to post this thought and didn’t. I really like the contrast between the head and handle, but it would have been easier if I had stained the head by itself and let it set overnight before assembling. But I was just too excited! I had to fit this together!!
At it turned out, I masked it off the head, put a couple of coats of finish on the handle, then stained the head. That helped, but it still would have been better to do it the other way.
-- Glen, Pennsylvania, Colossians 3:23 "Whatever you do, work heartily, as for the Lord and not for men."
SeanK
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4 posts in 437 days
#5 posted 436 days ago
That looks great! I really like how your handle is flush with the head of the mallet on top. I hope to make one of my own someday.
- Sean
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