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Shop made shoulder plane #1: Finally finished

Blog entry by parkerdude posted 18 days ago 389 reads 4 times favorited 7 comments Add to Favorites Watch
no previous part Part 1 of Shop made shoulder plane series no next part

I wanted to try my hand at making hand planes, the shop needs several.

Struggling with the design concept, I bought a book “Making Traditional Wooden Planes” by John M. Whelan, it was no novel but a good source of wood plane design info. It’s worth reading if you’re researching wooden hand planes.

Trying to keep the first plane simple I decided on making a small shoulder plane in the Krenov style.

Looking around my shop I found an old 1” chisel. It is harder than heck, so I took it apart and used my Dremel tool to narrow the tang to within about an inch of the edge.

old chisel-1

old chisel-3

Having already made 1 attempt, the results weren’t as desired. I had however thicknessed the oak slabs for the infill and sides.

Photobucket

25 degrees was the chosen bedding angle and I cut the front and rear pieces.

fitting the infill

Using small pieces of double stick tape to hold the front and rear infills in place so I could fit the wedge.

fitting the wedge

I chose the lay-out and drilled and holes for hardwood reinforcing pegs through all three layers. I also drew up the relief cuts for the outer layers, and cut them out with my scoll saw.

glued and pegged

I used a piece of ash as the plane sole, fitted the rear portion, and glued it in place. After that dried I screwed the front in place taking this time to adjust the throat opening.

Photobucket

With all of the components at hand, I worked toward final fit-up. When the plane was completely assembled, I tensioned the wedge and started to flatten the front and rear portion of the sole. (Notice the change in sheen around the first inch or so near the mouth. That’s how much the plane nose flexes with the wedge tightened).

tensioning the plane

I didn’t glue the nose portion on so that I could replace it to compensate for wear. Any thinning of the plane sole will only make the mouth opening larger.

At this point the plane of technically complete, so while it was still all square I decided to add a front tote and either a provision for a rear tote or “tap button” so that hammer blows for adjustment doesn’t damage the plane body

adding a tote

Now it’s time to start smoothing the edges for comfort.

Smoothing the body

It’s almost done but I have made a few shavings with it 8-)

it's alive

Now I have to learn the feel of adjusting the blade with hammer taps 8-)

Thanks for looking guys.

later,

-- dust control


7 comments so far

View Julian's profile

Julian

687 posts in 417 days


posted 18 days ago

That is a great plane! Thanks for sharing. I just love home made tools!

-- Julian, Park Forest, IL

View lew's profile

lew

4469 posts in 647 days


posted 18 days ago

Super little plane.

Neat idea using the chisel for the blade.

View stefang's profile

stefang

1638 posts in 226 days


posted 18 days ago

Nice job. It’s very satisfying when you make a tool and it actually works. Especially a handplane. Well done and thanks for the informative blog. Looking forward to your next one.

-- Mike, American in Norway

View Blake's profile

Blake

2753 posts in 766 days


posted 18 days ago

This is cool! I love how you used the old chisel as an iron.

-- Check out my new website! http://www.blakeweberwoodworking.com

View Cindy's profile

Cindy

7 posts in 318 days


posted 18 days ago

Really impressive. I like the simplicity and it looks like it makes very nice shavings.

-- Cindy

View kiwi1969's profile

kiwi1969

600 posts in 333 days


posted 18 days ago

Thanks for the detailed pics. Having just made my first plane the bug has bitten. Will put this in my favorites list.

-- if the hand is not working it is not a pure hand

View Kent Shepherd's profile

Kent Shepherd

805 posts in 178 days


posted 18 days ago

very nice

Thanks for sharing

-- Kent Shepherd * The goal is-----More Tools!

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