The moment of truth. The point of no return. The bridge beyond despair. Okay, I made that last one up. Time to glue up the lid.
I felt like a surgeon preparing for a big operation. First, I did about three dry runs to practice the glue-up, assembly and “cord clamping”. Finally, it was time. I laid out all of my equipment in the order in which I’d need it: glue, spreader (the innards of a foam brush), two squares for the opposite corners, parachute cord and a pencil for tightening, small clamp to hold the pencil in place, and a ruler to measure the diagonals for square. It was harrowing and yet fun.
When it was all said and done, I had a squared-up lid. For the cord clamp, I actually ran the cord in the key slots. I then tied two loops near each end and ran a pencil through those loops. Then I wound the pencil up as tightly as possible, and used the clamps merely to keep the pencil from spinning back the other way.
One last shot just for a different angle:
Next stop: Cutting the keys, and slicing off some veneer for the top and bottom of the lid.
-- Eric at http://adventuresinwoodworking.com

























5 comments so far
Scott Bryan
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20754 posts in 720 days
posted 575 days ago
Eric,
This is looking pretty good so far.
Keep the posts coming. I am enjoying this.
-- With God's help all things are possible- even woodworking. Woodworking is not just a hobby, it is an (expletive deleted) expensive hobby.
GaryK
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9537 posts in 886 days
posted 575 days ago
You are doing a great job Eric. It knida reminds me of Fred Flintstone, just using hand tools :-)
-- Gary, East TX -- The longest journey begins with a single step.
teenagewoodworker
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2482 posts in 666 days
posted 575 days ago
looking great Eric. nice idea with the two pencils and the clamp to tighten it up. I have a comision for a very large frame to make. i think i will try this method to clamp it. Thanks for the post!
Ad Marketing Guy - Bill
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314 posts in 696 days
posted 575 days ago
Great job- very nice solution with the pen and chord for a very discreet band clamp.
-- Bill - - Ad-Marketing Guy, Ramsey NJ
Dorje
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1767 posts in 895 days
posted 575 days ago
Those slots for the keys sure worked out as a nice way to help pull that frame together! You’re in the home stretch…
Not that finishing it is any more important as the process!
-- Dorje (pronounced "door-jay"), Seattle, WA