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Art Deco TV Table #7: Will You Join Me?

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Blog entry by newTim posted 12-01-2015 08:10 AM 1039 reads 0 times favorited 3 comments Add to Favorites Watch
« Part 6: Drawers Are Everything! Part 7 of Art Deco TV Table series Part 8: The Hipster »

This is one of the most interesting parts of this build. Joining the angled drawer sides to the curved drawer fronts. As always I like to start from the end so you know where I’m headed. The first picture is a bottom view of the sides connected to the fronts with a half blind sliding dovetail spline.

So the question is how did I come up with this idea (not claiming originality here) and how do you get the two mortises to line up? My initial thought was to do an integral dovetail tenon, but I quickly realized it would be easier to do a loose tenon.

I did a lot of testing on scrap pieces to get the right combination of tenons and mortises. And I used two routers, one for the drawer sides and a smaller one for the fronts. As the pictures show I got lucky with the height clearance when cutting the fronts. The angle was ‘wide’ enough to allow unobstructed room above the router to complete the cuts.

You use the same router bit to shape the tenons as you do to cut the mortises.

And remember the bricks from previous chapters? Well I don’t have a picture, but I set up the fronts by positioning them at the edge of the table and holding them in place with a brick while I tightened clamps around the piece and then clamped the clamp to the table. Worked great.

For the drawer sides I built a jig angled so the flat part was level to the table. I don’t have a picture of the router, but I registered the fence against the left side of the jig and cut the mortise. I squared up the ends of the mortise with a chisel.

Notice how each spline and mortise stops about 1/2” from the top? I told you, half blind dovetails. This way they don’t show through when looking down at the finished drawer. Something I discovered when I was playing around with the model. The splines slide up from the bottom and are then trimmed to the shape of the drawer to accommodate the cabinet shelf upon which the drawer sits.

Here’s some shots of the glue up and the results from the bottom.

You will have to take my word for just how strong a connection this is. Or, maybe try it out for yourself. Next chapter I’ll show how I added the bottoms and finish the drawer assembly.

-- tim hill www.newcalshop.com



3 comments so far

View Ken90712's profile

Ken90712

16957 posts in 2655 days


#1 posted 12-01-2015 09:26 AM

What a great project and post, Thx for sharing I love it.

-- Ken, "Everyday above ground is a good day!"

View Texcaster's profile

Texcaster

1140 posts in 1140 days


#2 posted 12-01-2015 10:33 PM

Top Job! I’ve never seen a bit of joinery like that before. Looking forward to the next entry.

-- Mama calls me Texcaster but my real name is Mr. Earl.

View lightweightladylefty's profile

lightweightladylefty

3139 posts in 3178 days


#3 posted 12-02-2015 05:22 AM

Tim,

Your sliding dovetail is exactly what I had envisioned, but I had no idea how to do it accurately. Your method is ingenious!

L/W

-- Jesus is the ONLY reason for ANY season.

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