LumberJocks

the making of a small wall shelf

  • Advertise with us
Blog entry by mrtrim posted 02-10-2008 04:45 AM 4453 reads 6 times favorited 23 comments Add to Favorites Watch

one of our fellow jocks asked me to help him thru the process of makeing a shelf similar to one i had posted , i ageed and he called me . well over the phone wasnt going that well so i told him id try to do a blog . this will be the first time so ill give it my best shot !

the one im going to do has the sides flared back to the wall at 30 degrees instead of returned back on a 45. like a mantle top would be if you prefer its the same process just cut 45 s instead of the 30s

first ill make the bottom piece . i made mine about 2 in. wide and about 24 in. long i cut a 30 deg. angle on both ends . and i routed a small profile on the front and sides

Photobucket

next ill cut the crown moulding . when cutting this on a mitre saw you would lay it on the saw upside down
and make sure the back side is flat against the fence ( see arrow )

Photobucket

you can check to see that you had it bedded right by laying the piece on its face and with your square check the cut at the bottom edge it should be sq. .

Photobucket

cut the front piece at the proper length with an outside corner cut on 30 deg. on both ends . and then the side pieces get cut the same with outside corner cuts at both ends as well and both 30 deg.

Photobucket

now ill apply the crown mldg. to the bottom piece with a little glue and a few brads . i usually put the front piece on first

Photobucket

then i apply the two sides . youll want these to be exactly the proper length any discrepancy will show up when you mount it to the wall . again i use glue on the crown joint and the to the bottom and a couple brads

Photobucket

next i make the top . i allow a 1/2 or so overhang on the front and two sides . and make sure the back is flush . notice the two holes i drilled and counter sunk . these want to be 3/8 in from the back edge and 4 or 5 in. twords the center . i now router a small profile on the front and sides . personally i usually do the bottom edge where the top meets the crown . but thats what ever you like better , you can do the top instead or even both

Photobucket

then i attach the top with brads up thru the crown into the top

Photobucket

next i make a piece of deadwood for mounting to the wall from the back i measure the with of the cavity, and cut a pice of scrap that width and short enough to fit in the cavity

Photobucket

Photobucket

this piece will get mounted on your wall with screws and hopefilly catching a couple studs then the shelf slides over it and two screws in the holes that were drilled thru the top down into the deadwood . and thats about it hope it was understandable and not too ugly ! thanks



23 comments so far

View GaryK's profile

GaryK

10262 posts in 2741 days


#1 posted 02-10-2008 04:47 AM

Great blog! That should make it nice and easy for anyone wanting to build one.

-- Gary - Never pass up the opportunity to make a mistake look like you planned it that way - Tyler, TX

View mrtrim's profile

mrtrim

1696 posts in 2633 days


#2 posted 02-10-2008 04:54 AM

thanks gary it was acually kinda fun . well except in the middle of it i dropped my camera off the bench and had to go buy a new one !lol

View manilaboy's profile

manilaboy

177 posts in 2688 days


#3 posted 02-10-2008 07:59 AM

I think I can do that! How about the finish? Your previous project posts were finished marvelously. I wish you can also share your techniques. Thanks man!

-- "Real jocks do it on a bench"

View Todd A. Clippinger's profile

Todd A. Clippinger

8791 posts in 2852 days


#4 posted 02-10-2008 08:27 AM

I have made several of these from crown left over from jobs. People love getting them.

I make them the same way that you do except that the return to the wall is a straight 90. The mounting is exactly the same.

I add grooves in the top to hold plates and pictures that lean against the wall.

Now that I think about it, I will have to add these in the projects section.

These are expensive to make based on the lineal foot cost of crown. It works out if I get an extra piece left over from a job.

-- Todd A. Clippinger, Montana, http://americancraftsmanworkshop.com

View Scott Bryan's profile

Scott Bryan

27251 posts in 2574 days


#5 posted 02-10-2008 01:42 PM

This is a really informative post. These shelves look complicated to build but your step-wise blog simplifies the construction process. I like the 30 degree return as well. I generally think in terms of 45 but this does add a nice detail to the project.

I am sure that we will see some shelving projects appear in future projects.

-- Challenges are what make life interesting; overcoming them is what makes life meaningful- Joshua Marine

View mrtrim's profile

mrtrim

1696 posts in 2633 days


#6 posted 02-10-2008 02:01 PM

manila boy , im quite sure you can do it ! the finish well i dont always get to finish my bigger jobs as the customer usually already has a “professional ” . however on these small shelves i sometimes spray them with automobile paint .( i painted cars for many years ). this paint works very well on wood and opens up a whole new world of colors . plus metal flake or mother of pearl additives . thanks good luck

View mrtrim's profile

mrtrim

1696 posts in 2633 days


#7 posted 02-10-2008 02:07 PM

todd, my lumber yard makes these and sell them for small mantle tops and they get like 350.00 for them . i just give mine away to customers . in fact yesterday a customer was in the shop to check on his project and i saw him looking at the one i made for this blog and i said if you want that go put it in your car ! he snatched it up like it was a wad of 50 dollar bills ! lol

View cabinetmaker2's profile

cabinetmaker2

35 posts in 2516 days


#8 posted 02-10-2008 02:16 PM

nice going on the blog, easy to followinstructions, and great pics….

-- Mark, Hancock Maine, rmarkham52@hotmail.com

View mrtrim's profile

mrtrim

1696 posts in 2633 days


#9 posted 02-10-2008 02:21 PM

scott , thanks for the comment , i think when you use these as a wall shelf the 30 deg. return makes a much smoother transition from the wall . you dont have that sharp corner sticking out . they are fun to make and try out different styles

http://lumberjocks.com/projects/4703

View mrtrim's profile

mrtrim

1696 posts in 2633 days


#10 posted 02-10-2008 02:24 PM

thank you cabinet maker , i had fun doing it as well

View Thos. Angle's profile

Thos. Angle

4438 posts in 2715 days


#11 posted 02-10-2008 04:39 PM

I think that was a dandy blog. Good instruction. I think I’ll build one just for practice.

-- Thos. Angle, Jordan Valley, Oregon

View Grant Davis's profile

Grant Davis

658 posts in 2661 days


#12 posted 02-10-2008 05:08 PM

Nice looking shelf Tim and a very informative blog. I can see some of these on the wall in my livingroom already.

-- Grant...."GO BUCKEYES"

View Todd A. Clippinger's profile

Todd A. Clippinger

8791 posts in 2852 days


#13 posted 02-10-2008 06:40 PM

I am glad to see that you are using automotive finishes. I was wondering about adhesion and compatibility on the wood.

I imagine that durability would not be a problem. If the finish will protect an automobile it should hold up in the house.

-- Todd A. Clippinger, Montana, http://americancraftsmanworkshop.com

View rikkor's profile

rikkor

11295 posts in 2627 days


#14 posted 02-10-2008 09:04 PM

Thanks for posting this very informative blog.

View mrtrim's profile

mrtrim

1696 posts in 2633 days


#15 posted 02-10-2008 10:02 PM

thanks for the comments everyone . todd yes these finish is superb and you can use home depot type primer under it i use zinnzzer because i like the way it sands better than kilz thos. someone once told me practice makes perfect ! well it hasnt been quite that kind to me but it has made me better !

showing 1 through 15 of 23 comments

Have your say...

You must be signed in to post the comments.

DISCLAIMER: Any posts on LJ are posted by individuals acting in their own right and do not necessarily reflect the views of LJ. LJ will not be held liable for the actions of any user.

Latest Projects | Latest Blog Entries | Latest Forum Topics

HomeRefurbers.com

Latest Projects | Latest Blog Entries | Latest Forum Topics

GardenTenders.com :: gardening showcase