I’ve been fiddling with wooden hinges, and can’t get good dowel stock. Epecially dowel stock that matches the species of wood I’m working with. I gleaned this jig from another Rob Cosman video.
I took a 2” piece of walnut from the scrap pile. I drilled a 1/4” (0.247” actually) hole in it close to one face. I took a few passes through the drum sander to just show the hole cut. I chamfered one end to accept the workpiece stock. I clamped an old plane iron creating an awkward looking jig.
My first pass came out too thin. I clamped a playing card between the iron and the walnut. My second attempt came out at 0.247”. Blind ass luck to get it that close, however, my intent was to go for that diameter, so 2nd attempt or 12th attempt, I was in for the long haul.
Here’s the process of making the dowel:
I started by ripping a few 5/16” strips from the stock I’m using to make my box. Sorry Niki, I used the GRRipper. I don’t think it’s an accident waiting to happen. I use the GRRipper in conjunction with the MJ Splitter.
After I get a piece of oversized square stock, I chuck it up in my hand drill and use the belt sander to sharpen the end of it to go into the jig.
I wanted to knock off the edges to make more of an octagon to relieve stress on the jig. I could have done this on the tablesaw with the blade at 45, but this isn’t a precision maneuver, so I just used the belt sander. Next time I’m going to use a small parts clamp I have to knock the edges off first, then sharpen the end. This way, I had to hold them with my fingers, risking a slight manicure while I was doing it. I might have used the GRRipper for this too, but would have just been to torment, Niki.
I chuck the stock up in the drill, and then head to the jig.
This is a picture of the stock part way through the jig.
When I get near the end of the stock, I reverse the drill, chuck up the other end, and pull it through.
And the finished dowel, sitting atop my little jig.
Thanks for looking!
Tom
-- You can discover more about a person in an hour of play than in a year of conversation. (Plato)






















21 comments so far
David
home | projects | blog
1982 posts in 1017 days
posted 699 days ago
Hey Tom -
I think we are watching the same videos! I am working on the same thing. I am experimenting with using set screws to adjust the angle and set of the blade. Awesome job!
David
-- http://foldingrule.blogspot.com
mot
home | projects | blog
4901 posts in 914 days
posted 699 days ago
David, I would have probably come up with a better way to ajust it if it hadn’t of come out spot on so quick. I’m not touching it now. Maybe my other size jigs will be a little more sophisticated, by this little 1/4” baby is a lock.
-- You can discover more about a person in an hour of play than in a year of conversation. (Plato)
Blake
home | projects | blog
2715 posts in 752 days
posted 699 days ago
Very cool!
I wish those Grrippers weren’t so expensive. They look so handy.
-- Check out my new website! http://www.blakeweberwoodworking.com
Buckskin
home | projects | blog
484 posts in 866 days
posted 699 days ago
Thats a cool jig!
Mike Lingenfelter
home | projects | blog
457 posts in 992 days
posted 699 days ago
I was watching Rob’s video again the other day and thought I would try the wooden hinge soon. Are you making a box for the LJ contest?
-- http://theinquisitivewoodworker.com/
mot
home | projects | blog
4901 posts in 914 days
posted 699 days ago
Thanks for the comments. Yes, F.Luna, it’s now the dowel plane!
Mike, I’m making the box for another purpose as I get the bugs out of the process. My prototypes are working fine and I’ve made jigs to set my fence and router bit height for a 1/4” hinge so that I can recreate the setup without too much fuss. As for the contest, that hinge may make an appearance.
-- You can discover more about a person in an hour of play than in a year of conversation. (Plato)
Russel
home | projects | blog
2031 posts in 817 days
posted 699 days ago
Wow, why didn’t I think of that? Oh yeah, I’m not that creative. I was just thinking I needed some dowels earlier today. Very cool.
-- When you give someone a chance it may well be their last.
YorkshireStewart
home | projects | blog
779 posts in 779 days
posted 699 days ago
I love that jig – so simple, effective and FREE!
-- Res severa verum gaudium - True pleasure is a serious business. http://www.folksy.com/shops/TreeGems
Thos. Angle
home | projects | blog
4015 posts in 840 days
posted 699 days ago
Great invention, Tom. Stanley made a dowel maker years ago. Every once in a while I’ll see one or the head which cuts the dowel. I’ve passed them up but now might not. besides this is just too simple. And way too easy. Good one, Tom
-- Thos. Angle
Karson
home | projects | blog
25271 posts in 1278 days
posted 699 days ago
Great idea Tom. Nice job.
-- What happens in the workshop stays in the workshop. No wait that doesn't sound right. Karson Southern Delaware karson_morrison@bigfoot.com †
Dick, & Barb Cain
home | projects | blog
6989 posts in 1177 days
posted 699 days ago
Neat jig Tom!
It works similar to my dowel maker jig, But you don’t have to contend with a noisy router.
-- -** You are never to old to set another goal or to dream a new dream ****************** Dick, & Barb Cain, Hibbing, MN. http://www.woodcarvingillustrated.com/gallery/member.php?uid=3627&protype=1
mot
home | projects | blog
4901 posts in 914 days
posted 699 days ago
Dick, that’s a hell of a setup… Franken-Doweler! I was pretty pleased with how quickly I got this one accurate. I’m going to be using the doweling for a little project so I’ll probably have to finagle a bit to match the radius of a router bit that it’s going to match up with. I’m interested in seeing what David’s refinements are as he’s taking into account blade set which I did not, aiming more for a pure sheer cut. For banging out quick dowel though? Man is this thing a cinch.
-- You can discover more about a person in an hour of play than in a year of conversation. (Plato)
Peter O
home | projects | blog
1005 posts in 752 days
posted 699 days ago
Has anybody used Dowel Plates? These have been on my wish list for awhile. Anyone willing to give a recommendation?
-- http://www.north40custom.com -- http://north40studios.etsy.com --
Karson
home | projects | blog
25271 posts in 1278 days
posted 699 days ago
I’ve not used the dowel plate that you showed.
-- What happens in the workshop stays in the workshop. No wait that doesn't sound right. Karson Southern Delaware karson_morrison@bigfoot.com †
Hawgnutz
home | projects | blog
522 posts in 954 days
posted 699 days ago
Very cool. Tom! With a varied set of drill bits, the options of dowels available would be unlimited! It sure saves the $45 for teh Lie Nelson dowel maker!
God Bless,
Hawg
-- Saving barnwood from the scrapyards
cajunpen
home | projects | blog
5970 posts in 944 days
posted 699 days ago
Great Tom. I have that Rob Cosman video too and you make the jig construction look a lot easier than he did :-)). I guess I’ll give it a shot too. Thanks for the very informative post.
-- Bill - "Suit yourself and let the rest be pleased." http://www.cajunpen.com/
RobH
home | projects | blog
460 posts in 927 days
posted 698 days ago
Well, fiddlesticks. I just ordered a dowel making jig from Lee Valley. I may have to go home tonight and give this a try. If it works I might send the Lee Valley jig back.
This is really cool. Thanks for sharing.
-- -- Rob Hix, King George, VA
GaryK
home | projects | blog
9496 posts in 866 days
posted 666 days ago
Great jig! That’s going in my favorites.
-- Gary, East TX -- The longest journey begins with a single step.
Jiri Parkman
home | projects | blog
602 posts in 691 days
posted 641 days ago
Great.
-- Jiri
WayneC
home | projects | blog
5854 posts in 975 days
posted 640 days ago
The dowel plate seems to work well for shorter dowels. I’ve got one.
-- We must guard our enthusiasm as we would our life - James Krenov
stefang
home | projects | blog
1515 posts in 212 days
posted 43 days ago
That looks like a good jig and it was a great blog. I do it in a different way which you might also like.
I drill the most common size holes in a mild steel plate at 45 degree angles. This leaves a sharp edge on the top of the hole. I cut some square stock in the appropriate size, sharpen the end enough to fit into my drill chuck like you have done. After chucking it up, I run the piece through the angle hole and I have a nice dowel exactly (or exactly enough) the same diameter as the hole.
The only set-up required is to put the steel plate in a vice and make sure there is clearance underneath the plate for the dowel to come through. Eventually the steel plate will become dull, but it’s not difficult or expensive to replace.
-- Mike, American in Norway