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Kreg Pocket Hole System - Wood Plugs

Blog entry by mnorusis posted 36 days ago 498 reads 0 times favorited 12 comments Add to Favorites Watch

I recently purchased a Kreg Jig system for use in my first major project (an entry table/cabinet for the house). One major issue I have had is, after joining boards together for the table, the wooden Kerg plugs I purchased stick out of the pocket hole quite a bit. Filing and sanding these down took FOREVER (and at significant expense to my hands and arms).

So I looked through the LJ forums to see if anyone had a better way to resolve this…there just had to be a better way. I stumbled across a post where someone recommended just cutting your own plugs from a dowel, which would be more economical if I had not already bought the Kreg plugs, but I had so I wante dto use them.

That’s when I realized I could just cut 1/4” or a bit more off the back side of the plug, and then put them into the hold using needle-node plyers.

Sometimes the easiest solustions take a while to get to, but make the little things much easier to accomplish.

Not exactly rocket science, but hopefully someone else who is new to this as I am will come along and this will save them some frustration too.


12 comments so far

View Mike Gager's profile (online now)

Mike Gager

224 posts in 162 days


posted 36 days ago

try using a router to flush trim the plug

also check out this http://woodworker.com/pocket-hole-plug-cutter-mssu-151-439.asp

new pocket hole plug cutter from woodtek

the problem with using dowels is it may not be easy to match the grain of the pocket hole so it will be easy to see the plug

View mnorusis's profile

mnorusis

47 posts in 38 days


posted 36 days ago

Thats a great idea too…but I spent my October tool money on a table saw..the router is next month!

View Karson's profile

Karson

25801 posts in 1295 days


posted 36 days ago

i’ve used a pullsaw with something thin to keep the blade from cutting into my wood. Thinner than a credit card.

-- What happens in the workshop stays in the workshop. No wait that doesn't sound right. Karson Southern Delaware karson_morrison@bigfoot.com †

View Skarp's profile

Skarp

178 posts in 220 days


posted 36 days ago

I trim plugs and suchlike with a block plane. Flush cut saws always seem to scratch your workpiece so I trim not quite flush and clean it up with a plane. Blue masking tape for protecting the surrounding area works well for me.

-- Ooo, er.

View drgoodwood's profile

drgoodwood

381 posts in 1022 days


posted 36 days ago

Here’s a saw that I use to flush cut pegs.

Lee Valley

Note: You make your own pocket pegs with this saw. It’s easier to match woods and saves having to buy special pegs.

-- Randy, Rustic Artisan, a family tradition. (No PM's - auto-deleted.) - "I am a seeker, not a follower."

View Thuan's profile

Thuan

203 posts in 712 days


posted 36 days ago

I just hammer a regular 3/8” dowel into the hole. Then do what Karson said, and finish off with a block plane or chisel depending on the accessibility of the location.

-- Thuan

View mnorusis's profile

mnorusis

47 posts in 38 days


posted 36 days ago

drgoodwood,

that’s a very cool saw. Do you cut your own dowels from the left over pieces from your project to match the wood? If so, what do you use to make the dowels?

Thanks to everyone for all of the suggestions!

View Jimi_C's profile

Jimi_C

191 posts in 129 days


posted 35 days ago

I’m with Karson too – pull saw followed by either some chisel work or a block plane. You can use painters tape to protect the surface of the wood when you’re using the pull saw to protect it from the saw blade.

View drgoodwood's profile

drgoodwood

381 posts in 1022 days


posted 35 days ago

I use a dowel plate to make pegs and small dowels.
Google “dowel plate”

-- Randy, Rustic Artisan, a family tradition. (No PM's - auto-deleted.) - "I am a seeker, not a follower."

View blackcherry's profile

blackcherry

730 posts in 717 days


posted 35 days ago

I’ve always use a small block plane work wonderful…Blkcherry

View Kent Shepherd's profile

Kent Shepherd

826 posts in 181 days


posted 35 days ago

I vote block plane, unless they stick way out. Then I would use a flush saw.

-- Kent Shepherd * The goal is-----More Tools!

View clieb91's profile

clieb91

681 posts in 829 days


posted 33 days ago

I have generally used a flush cutting saw and a bit of sanding afterward.

btw.. welcome to LumberJocks.

CtL

-- Chris L. "Don't Dream it, Be it."

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