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Threaded insert jig BLOG

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Blog entry by mafe posted 05-21-2010 07:30 PM 9487 reads 45 times favorited 24 comments Add to Favorites Watch

Threaded insert jig – HOW TO MAKE
How to get the dam thing straight in!
Ok, not a big problem, but a problem!

1threadedinset
Here are the challange.

2threadedinset
Idea! A jig so I can control the angel is 90 degree.
Solution a pice of scrap wood, some thread in a ‘nice’ size, and ofcourse the same thread as the inserts inside.
Draw up a hole that fits, the hight of the threathet insert and some extra for a nut.

3threadedinset
Some cutting at the tablesaw.

4threadedinset
Some more cutting, this could be done with a chisel… (Perhaps it’s starting to be borring, but hold on please)!

6threadedinset
Some marking, remember to measure twice…
To find the center, make a line from corner to corner from both sides (no need to measure).

5threadedinset
Choosing the right drill bit, just a little to big (if you will use the jig a lot, you might want to use a hollow insert of metal in the wood).

7threadedinset
A hole are made (amazing).

8threadedinset
Putting the pieces together.
Start with a wing nut, then a nut to hold the wing nut in place – then a washer, and stick it through the wood from the top – not put on a washer, then two nuts and leave enought threath free to mount in the threathed insert while mounting.

9threadedinset
Ready to make a move.

10threadedinset
And ACTION.

11threadedinset
Job done!

12threadedinset
I did make a little change, I put a doubble nut since those locking ones are not staying…. (Learning by doing).

Hope it can be usefull, it helped me.
Best of thoughts,
MaFe2010

-- Mad F, the fanatical rhykenologist and vintage architect. Democraticwoodworking.



24 comments so far

View lew's profile

lew

10154 posts in 2501 days


#1 posted 05-21-2010 07:36 PM

Cool Idea!! Thanks!!

-- Lew- Time traveler. Purveyor of the Universe's finest custom rolling pins.

View darryl's profile

darryl

1795 posts in 3072 days


#2 posted 05-21-2010 08:22 PM

interesting… i like it!

View Dennisgrosen's profile

Dennisgrosen

10850 posts in 1861 days


#3 posted 05-21-2010 08:28 PM

thank´s for the tip
and it was a great picturebook on it Mads
when I can follow you everybody can do it
thank´s for taking your time to do it

Dennis

View a1Jim's profile

a1Jim

112828 posts in 2323 days


#4 posted 05-21-2010 08:49 PM

Smart and easy Thanks

-- http://artisticwoodstudio.com Custom furniture

View Houtje's profile

Houtje

299 posts in 1718 days


#5 posted 05-21-2010 09:15 PM

thanks for the idea!

View docholladay's profile

docholladay

1287 posts in 1805 days


#6 posted 05-21-2010 10:13 PM

Very good idea. I was fighting with this very challenge just recently. Thanks for sharing. I will make one of these jigs for sure.

-- Hey, woodworking ain't brain surgery. Just do something and keep trying till you get it. Doc

View stefang's profile

stefang

13623 posts in 2080 days


#7 posted 05-21-2010 10:28 PM

Thanks Mads. A great idea. And getting threaded inserts in is only a little problem until they don’t go in straight! I will definitely be making one of these soon.

-- Mike, an American living in Norway.

View Kent Shepherd's profile

Kent Shepherd

2698 posts in 2032 days


#8 posted 05-21-2010 11:48 PM

Good idea—Thanks

-- She thought I hung the moon--now she just thinks I did it wrong

View mafe's profile

mafe

9670 posts in 1835 days


#9 posted 05-22-2010 12:57 AM

Thank you guys!
How can I make this jig come up on the jig category, so it will be easy for others to find?
I have to be carefull after all the [THIS IS NOT A FINISHED WOODWORKING PROJECT] discusions I could not keep my nose out of…

-- Mad F, the fanatical rhykenologist and vintage architect. Democraticwoodworking.

View Dennisgrosen's profile

Dennisgrosen

10850 posts in 1861 days


#10 posted 05-22-2010 06:23 AM

Mads it is a finished woodworkproject called a jiig and a Jiig don´t have to bee
exseptionel well made the jiig is finished when it forfill the purpos

so place it right a way in projects taged with the word Jiig
I don´t know how but there is a way you can place this blog in there as weell
so a comment here shows allso when it is placed under project and vice versa

kan du og dine piger have en god pinse

Dennis

View dustbunny's profile

dustbunny

1149 posts in 2041 days


#11 posted 05-22-2010 01:46 PM

Love this idea !!
I have ruined many inserts with the screw driver
turning over the slot for the screwdriver on the insert.
This is a fantastic idea : )

Lisa

-- Imagination rules the world. ~ Napoleon Bonaparte ~ http://quiltedwood.com

View Jim Jakosh's profile

Jim Jakosh

12329 posts in 1851 days


#12 posted 05-22-2010 04:15 PM

Mafe, that little fixture of yours is great and foolproof. Necessity is the mother of invention!! I love it.

I have used these inserts and they are hard to start square. I have a machine shop so I made a steel rod that fits inside the threads on the insert. Then I drilled a small hole through the center of the rod and inserted a small roll pin to fit in the screw driver slot in the insert. I put this rod in my cordless drill and line it up square and drive it home.

There is another kind of internally threaded insert I found that drives in with an allen wrench and I have since switched to them. they are easier to start and have a real thin head that burys into the wood I cannot put pictures on blogs because I could not down load the needed software. So, if anyone wants to see what they look like, send me your E mail address and I’ll send a picture to you….....Jim

-- Jim Jakosh.....Practical Wood Products...........Learn something new every day!! Variety is the Spice of Life!!

View Bricofleur's profile

Bricofleur

1194 posts in 1939 days


#13 posted 05-22-2010 05:08 PM

Nice jig Mafe, well made and well explained.

Does the wing nut big enough to apply required tork to thread the insert? I think I would use a bolt instead of a threaded rod and use a wrench or a ratchet to thread the insert.

And about the [THIS IS NOT A FINISHED WOODWORKING PROJECT], don’t bother and let them express their opinion. It’s one of their rights. Meanwhile, let’s talk about woodworking and let’s share positive thoughts, projects, ideas and jigs of course.

Thanks for posting.

Best,

Serge

http://www.atelierdubricoleur.spaces.live.com

-- Learn from yesterday, work today and enjoy success tomorrow. -- http://atelierdubricoleur.wordpress.com

View mafe's profile

mafe

9670 posts in 1835 days


#14 posted 05-22-2010 05:21 PM

Thanks again,
Jim: please post your jig, so we can see it, at least here, I love to learn, and I’m as you know a beginner, so I eat all the words of your guys like as if it was candy – thank you.
Bricofleur: I think you are right, that the wing nut are not to strong, I put it into soft wood this time, but on some hard wood it might be a problem, so yes your idea will come in handy, I was thinking also to put my accudrill first, but even on slow speed it might be too fast… But perhaps if you have to put a lot in a short time… And now you are there: ‘I love all your jig posts’, so than you too.

bitter guy

And for the Lumberjocks police force – may the force be with them!

-- Mad F, the fanatical rhykenologist and vintage architect. Democraticwoodworking.

View BritBoxmaker's profile

BritBoxmaker

4441 posts in 1782 days


#15 posted 05-22-2010 06:14 PM

Very useful. I promise I’ll make one before I screw in one more insert! lol

Martyn

Good blog too.

-- Martyn -- Boxologist, Pattern Juggler and Candyman of the visually challenging. http://www.theartofboxes.com

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