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Moxon Vise Benchtop Bench #4: Shaping the front

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Blog entry by lysdexic posted 01-11-2013 03:48 AM 2319 reads 1 time favorited 65 comments Add to Favorites Watch
« Part 3: Assembly Part 4 of Moxon Vise Benchtop Bench series no next part

I have been putting this off trying to figure out how to go about this. I decided to make some smaller 45 relief cuts at the ends of the bevel then split off the excess. After that then just rasp out the curvature. I did the smaller, central part of the bevel first to see how things went. Well, I should leave the splitting wood to Roy Underhill.

Relief cuts

The split. You cant see in the picture but the split went way deep at the other end.

After gettin’ after it with the rasps. First I had to deepen the curve to compensate to the defect. You can sense the different contour on the left. Still, it looks OK.

A close up of the defect…...

Now, I could
1. take the curve even deeper to get flush with defect but this will remove more a the top of the chop. I don’t wnat to do that.
2. abandon the curve and bevel it straight down.
3. flatten the surface and scab in a piece. even after re-contouring the grain will not match
4. put some Timbermate on it
5. complete the plan and live with it

-- It isn't the mountains ahead to climb that wear you out; it's the pebble in your shoe. - Muhammad Ali



65 comments so far

View ShaneA's profile

ShaneA

5411 posts in 1320 days


#1 posted 01-11-2013 04:33 AM

I suppose a chamfer or roundover bit is out of the question?

View Mauricio's profile

Mauricio

6871 posts in 1873 days


#2 posted 01-11-2013 04:49 AM

Superglue it back down!

-- Mauricio - Woodstock, GA - "Confusion is the Womb of Learning, with utter conviction being it's Tomb" Prof. T.O. Nitsch

View lysdexic's profile

lysdexic

4888 posts in 1345 days


#3 posted 01-11-2013 04:49 AM

Shane – I am always reluctant to use a router. They make me nervous. Also, I am trying to echo the contour of my leg vise which was inspired by the Stanley lever cap. A standard round over bit wouldnt match. Still, I could have certainly used a round over bit to hog out the waste and probably should have. Too late now. I am learning here.

-- It isn't the mountains ahead to climb that wear you out; it's the pebble in your shoe. - Muhammad Ali

View lysdexic's profile

lysdexic

4888 posts in 1345 days


#4 posted 01-11-2013 04:51 AM

Mauricio, I’ll definitely super glue that sliver.

-- It isn't the mountains ahead to climb that wear you out; it's the pebble in your shoe. - Muhammad Ali

View ShaneA's profile

ShaneA

5411 posts in 1320 days


#5 posted 01-11-2013 04:53 AM

I dont like routers either. It is still functional, and that is the main thing. I wouldnt worry about. Or…you could send it to me. Just sayin’

It is still a very nice addition.

View Smitty_Cabinetshop's profile

Smitty_Cabinetshop

10204 posts in 1340 days


#6 posted 01-11-2013 04:55 AM

I vote #4…

-- Don't anthropomorphize your handplanes. They hate it when you do that. -- OldTools Archive

View Mauricio's profile

Mauricio

6871 posts in 1873 days


#7 posted 01-11-2013 05:08 AM

yeah maybe Smitty can break you off some Timbermate.

-- Mauricio - Woodstock, GA - "Confusion is the Womb of Learning, with utter conviction being it's Tomb" Prof. T.O. Nitsch

View Brandon's profile

Brandon

4145 posts in 1673 days


#8 posted 01-11-2013 05:34 AM

Wood putty?

I like option #2, but that’s because I like chamfers over curves.

-- "hold fast to that which is good"

View MattADK's profile

MattADK

28 posts in 1111 days


#9 posted 01-11-2013 01:07 PM

What would it hurt in the function of the vise if that weren’t fixed? I’d say use the answer to that question to guide your answer to your original question.

-- Matt

View Don W's profile

Don W

15415 posts in 1289 days


#10 posted 01-11-2013 01:46 PM

I would either go with #5, but more likely #6.

#6 would be a new design feature. Take out just enough all the way across the section to completely remove the defect. Glue in a piece of wood to match the leg vice or some other contrasting hard stuff.

Contour as originally planned.

-- Master hand plane hoarder. - http://timetestedtools.com

View Smitty_Cabinetshop's profile

Smitty_Cabinetshop

10204 posts in 1340 days


#11 posted 01-11-2013 01:58 PM

Do you have a #66 beader? Run a bead across the entire bevel that’d hit the split area…

-- Don't anthropomorphize your handplanes. They hate it when you do that. -- OldTools Archive

View Don W's profile

Don W

15415 posts in 1289 days


#12 posted 01-11-2013 02:19 PM

create a divot in the contour on both ends.

Edit: Your turn Smitty.

-- Master hand plane hoarder. - http://timetestedtools.com

View Smitty_Cabinetshop's profile

Smitty_Cabinetshop

10204 posts in 1340 days


#13 posted 01-11-2013 02:28 PM

We’re definitely hitting the same theme, Don. I couldn’t leave it alone, that’s for sure, and if I couldn’t, there’s no way Scotty’s gonna leave it be. I do like the ‘glue in a piece of wood’ idea. I’m thinking a rabbet across the front with an inset piece shaped the way he originally envisioned. Many times the work he wanted to do, but what’s that saying about liking to aggravate oneself?

-- Don't anthropomorphize your handplanes. They hate it when you do that. -- OldTools Archive

View ShaneA's profile

ShaneA

5411 posts in 1320 days


#14 posted 01-11-2013 02:33 PM

This mini bench/moxon vise is a tool/jig. Not a piece of furniture. It is going to get beat up, assuming he actually uses it. Worrying about a cosmetic issue, and putting a lot of time into it will be defeated soon after it goes into potential use. However, as picky as Scott is, I imagine leaving it be, is not going to happen. I guess, I think it just isnt the end of the world, or even “demanding of of a fix.”

View Mauricio's profile

Mauricio

6871 posts in 1873 days


#15 posted 01-11-2013 02:36 PM

I say just blend it in and call it a day. The curve will just be a little more gradually tappered than you planed. Heck a straight chamfer would look really nice tomm

-- Mauricio - Woodstock, GA - "Confusion is the Womb of Learning, with utter conviction being it's Tomb" Prof. T.O. Nitsch

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