Almost a week ago (A Week!) I left off with the latest box, a Cherry and Imbuia type of thing, finally together…
As has been discussed here and everyday, everywhere, it’s been HOT!! It’s hard to get motivated in the heat… I actually resorted to putting in a second air conditioner, one that I had picked up on sale two years ago and was keeping as a “Emergency Back-Up” for my main one…
It’s been a life saver…
But anyway, back to the box!! The first thing to do on it, was to take it apart one last time and give all the parts yet another thorough sanding…
and then cut the sides, one by one, on the Scroll Saw…
I like doing them this way because the saw blade’s kerf is about the size of a pencil line, and though I can’t cut a perfectly straight line, whatever idiosyncrasies there might be, are mirrored top to bottom perfectly!!
I pegged them all together in the usual fashion and turned my attention to the hinges, starting with drilling the pivot holes. This time, I tried using a Quick Fence on the Drill Press by simply clamping a convenient short piece of angle iron to the table…
Then I drew and drilled, and it was off to the Scroll Saw again…
Sometimes, during the cutting, it’s necessary to stop and clear the waste…
The cutting actually takes hardly any time at all, and in about a half hour the clearing, not quite done, cuts were made…
It’s then a pretty simple matter to cut off the waste, and after a little bit of finagling I had these… Cherry Hinges…
There’s a split in one of them that I’m going to have to take extra-special care with…
While I was at these, I took the leftover scrap and cut a finger lift handle… it took about four minutes…
And that’s about as far as I’ve gotten… The “Hardware” is all set…
And the Box, top and bottom are all pegged, and in the middle of having the chinks filled…
Almost done, you’re thinking, eh?
NOT SO FAST!! LOL
If anybody noticed, this box is coming out larger than usual… I think it needs some trays… :)
-- Mike in Concord, NH---Unpleasant tasks are simply worthy challenges to improve skills.

















14 comments so far
TopamaxSurvivor
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13192 posts in 1842 days
#1 posted 1044 days ago
Mike, That’s how my progress is, at a snail’s pace ;-)) Welcome to the club!!
-- "some old things are lovely, warm still with life ... of the forgotten men who made them." - D.H. Lawrence Wake Up America!! Please read; http://www.commondreams.org/view/2009/01/26-0
Bob Kollman
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1779 posts in 1357 days
#2 posted 1044 days ago
I’ve been on vacation this week- it’s been hot in my workshop in the basement…no AC for this boy!!!!
I never noticed before how much shaping is invloved with your hinges, your parts with all the layout
lines and drilled holes reminds me of the mill work at work. Looks like your getting close to your favorite
job—sanding—-LOL
-- Bob Kenosha Wi.
lew
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8972 posts in 1921 days
#3 posted 1044 days ago
Less mistakes when you take your time, Mike!
If I didn’t know better, I’d say we have the same scroll saw!!
Lew
-- Lew- Time traveler. Purveyor of the world's finest custom rolling pins!
Dennisgrosen
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10854 posts in 1281 days
#4 posted 1044 days ago
good to see someone have fun :-)
thank“s Mike
Dennis
Loucarb
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2389 posts in 1611 days
#5 posted 1044 days ago
Mike I think you’ve made good progress & those hinges are incredible.
stefang
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9438 posts in 1500 days
#6 posted 1044 days ago
It’s coming along very well Mike. It was interesting to see how you parted off the box top. I can’t help wondering why you didn’t do it on the tablesaw, but I’m sure you had a good reason. You are so good at making those hinges that they seem to just pop out. Just the mark-up scares me to death, not to mention all the st noarting holes. Keep up the good work and try not to sweat while you are doing it.
-- Mike, American in Norway
ellen35
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2440 posts in 1598 days
#7 posted 1044 days ago
Moving right along there Mike.
The heat is a killer right now, even down here by the ocean!!!
-- Don't let the perfect be the enemy of the good.
BritBoxmaker
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4003 posts in 1202 days
#8 posted 1044 days ago
Can’t help but be fascinated by your hinges, Mike. They really are a work of art.
-- Martyn -- Boxologist, Pattern Juggler and Candyman of the visually challenging. http://www.theartofboxes.com
sras
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3225 posts in 1295 days
#9 posted 1043 days ago
You are moving pretty fast compared to my pace! Looking forward to seeing the hinges in place and what you come up with for a tray.
-- Steve - Impatience is Expensive
littlecope
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2323 posts in 1668 days
#10 posted 1043 days ago
Thanks, my Friends!!
The hinges are really not very hard to make, though they are a little nerve-wracking… The planning that goes into them takes all the time… and then second guessing myself, wondering if I plotted them right or not!! But my time is improving on them… My first set took almost five hours and I’ve cut that nearly in half…
I sometimes think that the “Just for Fun” series is misnamed… I start every one of these projects with the honest intention of making something strictly for fun… But somewhere along the way, the project takes on a life of its own… Each one seems to develop its own “personality”, so to speak…
Maybe that’s the “Fun” of it after all… :)
-- Mike in Concord, NH---Unpleasant tasks are simply worthy challenges to improve skills.
patron
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12049 posts in 1507 days
#11 posted 1043 days ago
well done and documented ,
as usual mike .
as far as fun ,
it has to beat flipping burgers (LOL) !
-- david - only thru kindness can this world be whole . If we don't succeed we run the risk of failure. Dan Quayle
littlecope
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2323 posts in 1668 days
#12 posted 1043 days ago
Oh, here we go, picking on us poor hamburger flippers again…
Did you know, that a hamburger is one of the hardest things to cook?!
Steaks are easy. Like wood, they have grain, and cook at a fairly even pace…
Burgers, on the other hand, have that grain all jumbled up, so its kind of an unknown for each one…
I’ve known trained, professional Chefs that couldn’t cook them right!! On average, I’d guess only one cook in ten can cook them correctly, it’s usually a hit or miss thing when you order one in a restaurant… :)
-- Mike in Concord, NH---Unpleasant tasks are simply worthy challenges to improve skills.
patron
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12049 posts in 1507 days
#13 posted 1043 days ago
that’s why i stick to boiling OSB (wafferwood) ,
it come’s out the same every time (LOL) !
and the taste never changes .
-- david - only thru kindness can this world be whole . If we don't succeed we run the risk of failure. Dan Quayle
BritBoxmaker
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4003 posts in 1202 days
#14 posted 1043 days ago
Next thing you know, Mike, it’ll be the shelf stackers that get it in the neck. lol
-- Martyn -- Boxologist, Pattern Juggler and Candyman of the visually challenging. http://www.theartofboxes.com
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