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New Woodshop Construction #5: Custom Collector Controller

Blog entry by Patrick Jaromin posted 224 days ago 715 reads 0 times favorited 12 comments Add to Favorites
« Part 4: A Short But Productive Weekend Part 5 of New Woodshop Construction series Part 6: Hacking the Delta 50-875 Air Cleaner »

If you read my last post you might recall how I decided to purchase an X10 “Powerflash Interface” to test out as a controller for my dust collector. My skepticism about how the unit worked turned out to be well-founded. The Powerflash device sends an X10 “on” signal when 6-18VDC is applied to the contacts—but once the voltage is removed, the unit immediately sends an “off” signal. What I was looking for was a way to use a single momentary switch to toggle the collector on and off…so that won’t do. In fact, the plan was to mount multiple doorbell-style pushbuttons around the shop and have it wired so that I didn’t have to turn the unit off at the same station where I turned it on. Since the Powerflash unit didn’t support this, I set out to basically build my own.

I’m not an electrical engineer and couldn’t design a circuit to do what I wanted, but I had no trouble finding a few options online. As a kid I used to quite literally spend hours loitering at my local Radio Shack store and would frequently spend what money I had on their “Engineer’s Notebooks” and specialty ICs to tinker with. So while I don’t fully understand the specifics of the circuits, it wasn’t much trouble reading the schematics or assembling the circuit. Of the three circuits I found online, my local Radio Shack store only stocked all of the required parts for one of them. This was, naturally, the most complicated one. It is succinctly if not aptly named Alternating ON-OFF Switch, #2.

A big box of parts…

IMG_5113

After a couple after-work evenings, the “DustBunny 3000” was born…

IMG_5121

Hooked up to the “Powerflash” for testing…

IMG_5119

Labeled and plugged into the volt meter showing ~4.74vdc on the output

IMG_5122

And here’s the video demonstration of the system in action:

(originally posted at http://tenonandspline.com/blog/archives/73)

-- Patrick, Chicago, IL www.TenonAndSpline.com

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Patrick Jaromin

232 posts in 319 days


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dust collection project progress video

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12 comments so far

View GaryK's profile

GaryK

8486 posts in 474 days


posted 224 days ago

Pretty slick! Great idea.

-- Gary, East TX -- The longest journey begins with a single step.

View cajunpen's profile

cajunpen

5348 posts in 552 days


posted 224 days ago

That is slick – but am I missing something here? Wouldn’t a simple remote control switch for your DC have accomplished the same thing? Or, were you just intent on tinkering and coming up with a different solution? Either way – it sounds like you got what you wanted, and that is a good thing.

-- Bill - "Suit yourself and let the rest be pleased." http://www.cajunpen.com/

View motthunter's profile

motthunter

1224 posts in 285 days


posted 224 days ago

interesting adaptation

-- making sawdust....

View Scott Bryan's profile

Scott Bryan

9104 posts in 308 days


posted 224 days ago

Very innovative idea, Patrick.

-- With God's help all things are possible- even woodworking. Woodworking is not just a hobby, it is an (expletive deleted) expensive hobby.

View Patrick Jaromin's profile

Patrick Jaromin

232 posts in 319 days


posted 224 days ago

Thanks, all!

bill- I do actually also have an X10 keychain remote and that works as well. However, I’m not crazy about carrying it around in my pocket and if I set it down it will get lost. Also, with this remote, there are distinct “ON” and “OFF” buttons that you can’t readily distinguish by touch…so I have to actually look at the remote. The doorbell type buttons will be discretely installed in the underside of countertops and other convenient but relatively hidden spots. Plus, this cost me only ~$30 (mostly due to the $13 bag-o-resistors as the ones I needed weren’t sold individually) and I can hook up as many switches as I want.

-- Patrick, Chicago, IL www.TenonAndSpline.com

View MsDebbieP's profile

MsDebbieP

11929 posts in 647 days


posted 224 days ago

well look at that! Ingenious…

-- "Functional WoodArt" by Debbie, Canada (http://www.execulink.com/~yohan)

View trifern's profile

trifern

4065 posts in 253 days


posted 224 days ago

All those wires makes me break into a sweat. Electrical and plumbing drive me crazy. I admire you for being able to do all this yourself.

-- Depend on the rabbit's foot if you will, but remember it didn't work for the rabbit.

View John Nixon's profile

John Nixon

135 posts in 549 days


posted 223 days ago

I thought your video quality was excellent! Your match on action camera switches were right on. I appreciate the effort all that takes…so…kudos to you for caring enough to setup and take the effort to do that.

The idea is very cool as well :-)

-- John Nixon - Buffalo, NY - www.EagleLakeWoodworking.com

View teenagewoodworker's profile

teenagewoodworker

2033 posts in 254 days


posted 223 days ago

very cool idea. that must make turning your dust collection on and off a breeze.

View Patrick Jaromin's profile

Patrick Jaromin

232 posts in 319 days


posted 223 days ago

Thanks Debbie and trifern.

Thanks, John…I was surprised it worked at all since I’m using Windows Movie Maker which doesn’t really have the features you’d want for mixing from multiple sources. I managed to get pretty lucky with a few of ‘em though. Thanks!

-- Patrick, Chicago, IL www.TenonAndSpline.com

View Mario's profile

Mario

714 posts in 538 days


posted 222 days ago

very cool,

Thanks for the post.

-- Hope Never fails

View Woodshopfreak's profile

Woodshopfreak

331 posts in 228 days


posted 218 days ago

Cool idea. I like that you cold have one switch at every tool so you can just flip it on and off. Good thinking

-- Tyler, Illinois

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