LumberJocks

Dovetail Box #11: Hand-Cut Veneer

Blog entry by Eric posted 115 days ago 326 reads 0 times favorited 10 comments Add to Favorites
« Part 10: Next Obstacle: The Lid Part 11 of Dovetail Box series Part 12: Feelin' Groovy »

So I don’t have access to store-bought veneer (no stores) and I don’t have a bandsaw, so it looks like I’m on my own for veneer. And since I needed it for this box lid, why not start now? I was feeling pretty confident going into this endeavor with my new ryoba. And it didn’t let me down.

I didn’t measure or mark anything. A fellow LumberJock told me it should be 1/16” or thinner. So I just put the saw a smidge away from the edge of the board and tried to keep my line even horizontally and vertically. I also don’t have a real vise, so I just laid the board up against the “bench” and sawed away!

Hand-Cut Veneer 1

After resawing the veneer off of my board, it looked pretty good – mostly even thickness, and it was right around 1/16” thick at its thickest point.

Hand-Cut Veneer 2

I sanded it down a little (tricky to hold on to such a thin little piece!) and then slapped it good-side-up onto my plywood panel.

Hand-Cut Veneer 3

And there we go! The veneer might be a tiny bit short, but I’m starting to lower my standards a bit and just want to get this thing done. I missed my Valentine’s Day deadline and just missed my wife’s birthday – I don’t want to let Mother’s Day go by before finishing! The other thing I should have done was to sandwich the plywood/veneer glueup in between a couple pieces of wood, for a more even clamp. When it was all dry, I saw that the veneer had lifted up very slightly on one edge. Shouldn’t affect the end product, though, as the top of the veneer is what I’m making flush with the top of the lid. So here’s what it looks like (none of the components are glued yet):

Hand-Cut Veneer 4

Thanks to everyone who gave me such great advice on how to do the lid!

-- Eric at http://adventuresinwoodworking.com

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Eric

492 posts in 172 days


Posts here are (usually) taken directly from my main site, Adventures in Woodworking. Feel free to stop on by (my link is on my profile page) or grab my feed here!

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10 comments so far

View Scott Bryan's profile

Scott Bryan

7762 posts in 210 days


posted 115 days ago

Eric,

You are making progress. This box is starting to take shape. If you get this finished before Mother’s day I am sure all will be forgiven.

By the way this is a nice example of problem solving. You were faced with the veneer challenge and could have used it as an excuse for not doing the box. Instead you looked on it as an opportunity to explore an alternative technique and generated your own veneer. Very innovative.

-- With God's help all things are possible- even woodworking. Woodworking is not just a hobby, it is an (expletive deleted) expensive hobby.

View ChicoWoodnut's profile (online now)

ChicoWoodnut

380 posts in 203 days


posted 115 days ago

Are you gonna fill those gaps with some nice contrasting wood strips?

-- Scott - Chico California http://chicowoodnut.home.comcast.net

View GaryK's profile

GaryK

8182 posts in 376 days


posted 115 days ago

That’s some darn fine veneer cutting you did there!

-- Gary, East TX -- The longest journey begins with a single step.

View Eric's profile

Eric

492 posts in 172 days


posted 115 days ago

Scott: I told my wife that I’m learning so much, the second one of these (I haven’t told her it’s a box) will be much better. “Do you want the second one, then?” I asked. And she said, “Oh no way, I want the first one, with all the blood, sweat and tears.” Good woman.

Other Scott: Which gaps are you referring to? The few gaps I have are too small for me to fill (my veneering isn’t THAT fine!). They’ll probably be noticeable, but not obnoxious.

GaryK: Thanks, as always! You’re LJ’s finest cheerleader. In a macho guy kind of way, that is. No pom-poms.

-- Eric at http://adventuresinwoodworking.com

View TheCaver's profile

TheCaver

63 posts in 227 days


posted 114 days ago

All that by hand, thats impressive! i don’t know if I could stick with it that long before going the power route :)

And now you have a lid which will not blow out your miters :) Now use that Ryoba to cut some veneer keys into the miters of the frame for a decorative touch and to lend a bit more strength to the miters….. :P

Cheers,

JC

-- Somewhere, something incredible is waiting to be known. -Carl Sagan

View Betsy's profile

Betsy

1470 posts in 284 days


posted 114 days ago

Eric – mighty fine veneer. I think you have to be pretty patient to hand cut a board that thin. Well done.

Best get it finished up soon though. Mother’s day will be here before you blink!

Good luck.

-- Betsy - There is no strength where there is no struggle

View Eric's profile

Eric

492 posts in 172 days


posted 114 days ago

TheCaver: Not another thing to do!!!!

(Well, maybe)

-- Eric at http://adventuresinwoodworking.com

View Dorje's profile

Dorje

1694 posts in 385 days


posted 114 days ago

Way to go on the veneer and getting the top together! JCs idea re: the keys is a a good one to add strength to the mitered joints, which don’t have too much holding power in them. You went through the process of cutting the veneer; I bet you could cut slivers as thin as a saw kerf to make the key stock!

Have fun – whatever you do!

-- Dorje (pronounced "door-jay"), Seattle, WA

View cajunpen's profile

cajunpen

5256 posts in 454 days


posted 114 days ago

Eric – you da man – cutting veneer with a handsaw! Good job.

-- Bill - "Suit yourself and let the rest be pleased." http://www.cajunpen.com/

View rikkor's profile

rikkor

6455 posts in 263 days


posted 114 days ago

Wow, hand sawn veneer. That’s impressive.

-- Maplewood, MN

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