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The Shop #2: A disaster waiting to unhappen

Blog entry by Jon Spelbring posted 228 days ago 336 reads 0 times favorited 9 comments Add to Favorites
« Part 1: In the beginning... Part 2 of The Shop series Part 3: What's Up? »

The garage measured about 22’ wide by 20’ deep. The outside was covered with old asphalt shingles that were supposed to resemble brick. The right door (and hardware) was missing, and the windows were mostly broken out. The entry door on the side was faced with old plywood. On the inside, the walls were made of 10” wide planks, and the roof was a simple truss system. What I found interesting was that the horizontal pieces of the trusses (bottom) were all made of full length boards – a mix of 2×4 and 2×6 (really 2” x 4”, not the modern dimensional stuff).

There was also a partition running down the center – more 2×4s and plywood. The studs on the walls were 2×4, spaced whatever-we-feel-like inches on (off) center.

Several people recommended that I just tear it down, and put up a steel building. Believe me, I was tempted. But, if I did that, I’d have a much smaller shop. The garage was built before the city had any codes about how close to a property line, or alley one could build. So, it was “rehab” time.

The first task was to strip off the old, nasty siding…

It took quite awhile – everything had lots of nails and tacks. Not to mention that some of it had become “tar-glued” to the wood. In the end though, I got it all off.

I did have to replace a few of the planks, but overall, it wasn’t too bad.

I decided that I only wanted to keep one of the large doors, so the other one (left) had to be covered up.

Once I pulled off the plywood, there were swinging doors inside. Sadly, they were beyond salvaging. Notice my new “high tech” door on the right!

Now I was ready to make the outside of the shop more presentable. Note: stripping the siding off magically transformed the building from a “garage” to a “shop” – and that’s how I’ll refer to it from here on. I wrapped the outside in Tyvex, then started on the siding.

I decided on some T&G panels. Look like plywood, but they’re actually a hardboard exterior product from the BORG.

I also decided that I wanted a sliding door, just like Naaahm. So, back to the depot for some hardware, and voila! A door.

I don’t know about you, but I’m not overly fond of Primer Gray as a color, so, when choosing the exterior color, I did what any sensible man (is that an oxymoron?) would do. I put the question to SWMBO:

According to the label, the color is “butter”.

So, now I have proper siding, a nifty sliding door, what’s not to love.

Up next: Trim and windows and a new side door!

-- To do is to be

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Jon Spelbring

51 posts in 734 days


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9 comments so far

View Scott Bryan's profile

Scott Bryan

9024 posts in 303 days


posted 228 days ago

This is coming along nicely. It is a vast improvement over what you had originally.

Keep the posts comings.

-- With God's help all things are possible- even woodworking. Woodworking is not just a hobby, it is an (expletive deleted) expensive hobby.

View Brad_Nailor's profile

Brad_Nailor

725 posts in 438 days


posted 228 days ago

I love seeing a project from start to finish! Looking good so far keep the pics coming.

-- Women love me.....trees fear me

View Fireball's profile

Fireball

37 posts in 548 days


posted 228 days ago

Hi Jon,

Looking great! I have a similar sized shop (http://lumberjocks.com/jocks/Fireball/workshop) and have been building it up surely but slowly since our move in last July. Just like you, had to appease the S.O. by making sure the house and her walk in closet were in top shape before slowly building out the garage/shop.

Can you provide a link to and maybe more explanation of how you did the sliding door? I need to replace my old garage door and want to do either a sliding door like yours or something like the french doors Gizmo built for his shop: http://lumberjocks.com/projects/797

Keep us posted on your project – it’s always fun to watch.

View gizmodyne's profile

gizmodyne

1481 posts in 571 days


posted 228 days ago

Looks great. What a project.

-- -John "Do I have to keep typing a smiley? Just assume it's a joke." www.flickr.com/photos/gizmodyne

View Patrick Jaromin's profile

Patrick Jaromin

231 posts in 313 days


posted 228 days ago

Nice…keep the pics coming!

-- Patrick, Chicago, IL www.TenonAndSpline.com

View Jon Spelbring's profile

Jon Spelbring

51 posts in 734 days


posted 227 days ago

Fireball,

I purchased the track, rollers, and the rest of the hardware from Home Depot. As to the construction of the door, I went with simple. Basically, it’s 8×8’ – makes things simple. an 8’ square made of 2×4s (pressure treated), with an additional support piece vertically centered. I used metal braces on the corners, both on the face, and on the inside edge. I covered the outside to match the siding, put 1 1/2” rigid foam on the inside, and, when I get to it, I’ll cover the inside with osb.

A note: While I really like the look and functionality, getting it to stay square, and keeping the wind out is going to be a problem. I’m still working on that part.

I like Gizmos doors! They will probably work better than the sliding door, weather wise.

Your shop is much farther along than mine – I’m jealous.

I like your floor, what did you use? I’ve got a cracked concrete floor that’s 50 years old. I’m considering just laying down DriLok squares.

-- To do is to be

View Mario's profile

Mario

712 posts in 532 days


posted 227 days ago

Cool blog it will be fun watching you complete this project thanks for posting.

-- Hope Never fails

View John Gray's profile

John Gray

689 posts in 366 days


posted 194 days ago

WOW!!!!!!!!! What a difference it should make you and your neighbors happy.

-- Only the Shadow knows....................

View HallTree's profile

HallTree

563 posts in 248 days


posted 194 days ago

What a good example of ‘old’ and ‘new’. Looking forward to see more photo’s of the progress.

-- Ron in Osseo, Minnesota

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