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First attempt at hand-cut dovetails.

Blog entry by itsme_timd posted 305 days ago 1041 reads 0 times favorited 24 comments Add to Favorites

Now I see why they have machines to do this…

I think I went into this overconfident in my abilities. How hard could it be to cut out a simple notch in a board??? Fairly hard when your attitude exceeds your ability.

First, I bought a ‘fancier’ saw than the basic dovetail saw and it just made things worse. Then – when that didn’t work I broke out the coping saw for some nice wavy cuts, I got out the chisel and tore it up real good, and finally… the Dremel came out! That’s when things got ugly.

Oh well, I’ll get a better saw and try again. I was trying to make my wife a Christmas present with contrasting woods and these attractive hand- cut dovetails. I ended going with oak dowels instead… maybe next Christmas.

This did give me an idea though. I’d really like to do as much by hand as possible and I’m trying to avoid getting a jig. I thought about making dovetail templates on lexan sheets. A few different ones for different wood thincknesses. In concept I think this would work.

Depending on how my wife’s present turns out I’m going to enter it in one of the contests.

-- Tim D. - Woodstock, GA

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itsme_timd

451 posts in 316 days


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24 comments so far

View Karson's profile (online now)

Karson

12902 posts in 885 days


posted 305 days ago

Good intentions don’t always pan out. I watched Frank Klausz hand cut a dovetail in about 3 minutes Friday night.

It’s easy when you have done it for 40 years.

-- Karson Southern Delaware karson_morrison@bigfoot.com

View Russel's profile

Russel

1229 posts in 424 days


posted 305 days ago

Hand cut dovetails are easy, unless you’re interested in things like accuracy, functionality and appearance, then they get testy. I had to do some dovetails for a class a I took and boy it was easy to watch.

-- When you give someone a chance it may well be their last.

View cheller's profile

cheller

228 posts in 594 days


posted 305 days ago

I’d highly recommend spending some time with some practice boards. A couple of years ago I took a workshop class at the North Bennet Street School in Boston. (I’m taking another in January and I can’t wait.) The class focused on hand tool skills starting with sharpening and moving on to practice boards and practice joints. It culminated with the creation of a candle-box/CD holder, which I still haven’t finished. One of the most valuable parts of that class was practicing hand cut dovetails – both through and half-blind. Of course having the technique described and demonstrated in detail didn’t hurt.

-- Chelle http://artsgranddaughter.blogspot.com

View rjack's profile

rjack

110 posts in 340 days


posted 305 days ago

I’m not all that great at hand cutting dovetails either, but I agree with cheller – you have to practice alot. Start out by taking a squared pine board and cut 50 straight lines. Draw the lines first so you can see if they are straight as you cut them. Try moving your body left or right to adjust the cut. Pay close attention to your arm position, body position, cutting motion, etc.

Also, before you start cutting a production dovetail, do a few practice cuts on scrape wood to warm up.

I hope this helps!

-- Roger - Havertown, Pennsylvania

View rpmurphy509's profile

rpmurphy509

292 posts in 339 days


posted 305 days ago

Hand cutting dovetails is hard even with the proper tools, unless you’ve been doing it for a while.
I like the idea of doing it by hand, I’m just not very good at it (yet). I’ll continue to make the
attempts though, if anything, just as a self-challenge.

Lets see some pictures!

-- Still learning everything

View che's profile

che

123 posts in 511 days


posted 305 days ago

I’m by no means an expert but I’ve gotten acceptable results after a couple hours of practice. I’m using Rob Cosman’s technique. I highly recommend the DVD’s. Having a properly set up dovetail saw is critical. Most saws are not set up properly. Make lots of “5-minute” dovetails (one tail and two pins) which requires a minimum of chopping to practice.
This is my first attempt…IMG00096.jpg
And a real project after another hour of “warm-up”...Desk 001

-- Che.

View itsme_timd's profile

itsme_timd

451 posts in 316 days


posted 305 days ago

Che – your first attempt looks pretty good to me! I’ll get some pictures of mine posted soon…

I’ll need to get one of those DVD’s. I have a Woodcraft store close by and they rent them there.

-- Tim D. - Woodstock, GA

View Paul's profile

Paul

588 posts in 577 days


posted 305 days ago

Ditto on the practice.

But even the published professional woodworker who taught a class I took showed us how to create tapered shims to tap into the gaps of our dovetails – that were virtually undetectable after the glue dried and sanded flush.

My point – you have to practice because you don’t want to be spending even more time hiding your gaps. But even the hand of the “pro” wavers now and then.

-- Paul, Texas

View mot's profile

mot

4837 posts in 521 days


posted 305 days ago

Dovetails have brought me sorrow and delight…often in the same 15 minute period. As much as tools are important, and practice is essential, make sure your stock is perfectly square, and perfectly flat. You can have so many errors injected into your joints with poor stock preparation, that all the best tools and all the perfect practice will not compensate for.

Cheers!

-- You can discover more about a person in an hour of play than in a year of conversation. (Plato)

View Thos. Angle's profile

Thos. Angle

3236 posts in 447 days


posted 305 days ago

I liked Frank Klauss’s comment, ‘Stop measuring and learn to saw straight.” That’s twice I’ve mentioned that recently,here, but it is profound. All the tricks in the world won’t help if you can’t saw straight. Just practice sawing a straight line across a board.

-- Thos. Angle, Owyhee Design, Oregon

View mot's profile

mot

4837 posts in 521 days


posted 305 days ago

Absolutely, Tom. That is the biggest thing that I’ve learned. You can mark and measure and draw pretty lines on your board, but if you can’t saw straight…well, it just makes life harder than it has to be.

-- You can discover more about a person in an hour of play than in a year of conversation. (Plato)

View che's profile

che

123 posts in 511 days


posted 305 days ago

I knew all the hand – eye coordination linear hand motion I learned in the pool hall would come in handy.

-- Che.

View Thos. Angle's profile

Thos. Angle

3236 posts in 447 days


posted 305 days ago

That’s the way, stroke it!!

-- Thos. Angle, Owyhee Design, Oregon

View oscorner's profile

oscorner

4573 posts in 796 days


posted 305 days ago

I read an article lately that stated that box joints were as strong as dovetails when tested(I wish I could remember which magazine showed the pics or was it on the internet?) . Anyway, if that is the case, then you are just a box joint jig away from happiness. Of course, I love the look and functionality of dovetails, but have found that even with a jig, they can bring you many hours of frustration.

-- Jesus is Lord!

View Russel's profile

Russel

1229 posts in 424 days


posted 305 days ago

From a glue perspective, dovetails are just fancy box joints. Dovetails on the other hand can provide a certain level of structural integrity without glue. Besides, dovetails are cool. ;-)

-- When you give someone a chance it may well be their last.

View itsme_timd's profile

itsme_timd

451 posts in 316 days


posted 305 days ago

Hey now… I can sure DRAW a nice dovetail! Sawing straight??? That’s another story…

-- Tim D. - Woodstock, GA

View Alin Dobra's profile

Alin Dobra

316 posts in 373 days


posted 305 days ago

Hi Guys,

After making the woodturning video, my appetite for making videos opened up. Since my dovetailing is pretty good (see for example http://lumberjocks.com/projects/2887) I was thinking that I could make a video in which I explain how to cut dovetails with all the details I can think of.

One thing that is prevalent throughout the dovetailing videos/books/articles is that the writer is too experienced to the point that dovetails are second nature (like Klausz). I learned not too long ago to still remember the frustration and to be able to point out does and donts. I saw Frank Klausz’s video when I was good at cutting dovetails and I got dizzy. I did learn some important things though: establish a routine and stick to it and do not bother to measure, just transfer.

Is there interest in such a video?

Russel, from a glue perspective on a small box any joint would be fine, especially on 3/4 stock. From a look perspective in my opinion hand-cut dovetails are unbeatable. The joint looks genuine without any machine like appearance.

Oscorner, once I learned how to cut dovetails, they actually bring me many hours of enjoyment. To give you an idea, I handcut dovetails on all 11 drawers on my router table. I got down to 20 min/drawer (probably now I could do better).

Alin

-- -- Alin Dobra, Gainesville, Florida

View mot's profile

mot

4837 posts in 521 days


posted 305 days ago

A dovetail a day…please note, no attempt was made at any sort of spacing…

-- You can discover more about a person in an hour of play than in a year of conversation. (Plato)

View Karson's profile (online now)

Karson

12902 posts in 885 days


posted 305 days ago

Frank Klausz stated at the seminar that he prices out his jobs at 15 minutes a drawer.

-- Karson Southern Delaware karson_morrison@bigfoot.com

View mot's profile

mot

4837 posts in 521 days


posted 305 days ago

Yipes…I’m about a half hour a corner.

-- You can discover more about a person in an hour of play than in a year of conversation. (Plato)

View Dorje's profile

Dorje

1745 posts in 482 days


posted 305 days ago

Practice, practice, practice…

If you really want to cut dovetails – that’s what it takes!

Gary Rogowski has a short video on FWW advocating making up practice joints…(prob need subscription to view- but the summary is somewhat interesting too…)

Is Tom really doing a dovetail a day? That would be a good practice!

-- Dorje (pronounced "door-jay"), Seattle, WA

View SPalm's profile

SPalm

727 posts in 367 days


posted 304 days ago

Alin,
Please do it. I for one, would love to watch.

-- Stevethepeeve -- I'm no rocket surgeon

View Zuki's profile

Zuki

855 posts in 562 days


posted 276 days ago

Ok . . . Im thinking I may be in over my head with Project X and my never before attempted dovetails.

Oh well . . . I wont know until I try.

-- The significant problems we face cannot be solved by the same level of thinking that created them

View mantisory's profile

mantisory

2 posts in 204 days


posted 203 days ago

did you ever do the video?

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