Tonight I decided to attack the scooping of the seat. I had some concerns when Betsy reminded me about the pocket screws. The first thing I did was to determine how much, if any, room I had to scoop. Using a scrap piece of board and a freshly drilled pocket hole I estimated I had around 1/8 “ to play with. Great . . . now how do I scoop. Hmmmm.
After I sketched the scooping on the seat I took out my Mastercraft (Canadian Tire store brand) plunge router and ½ straight bit. I set the plunge for 1/16” and tested it in a piece of scrap. It was good to go. I popped a couple of homemade bench dogs in my bench, clamped the seat down and fired up the router. I must say the dust extraction port hooked up to my shop vac really cut down on the dust. This is what it looked like after I got done with the roughing out.
I used my RO sander to knock down the edges . . . and they I took Russel’s advice. I put the sander away and dug out some sheet paper. I spent the next little while going through the grits smoothing down the edges and taking out the rough spots. I must say it was much more . . . personal . . . I got to know the seat much more intimately just using hand power.
This is about ½ way through the sanding.
I’m pretty much done here although I need to spend a little more time on the fnishing touches. You can see the scoop in the seat.
At this point in time just about every woodworking tool I have is spread around the shop. Im going to need to spend some time putting some things away.
-- The significant problems we face cannot be solved by the same level of thinking that created them



























7 comments so far
brianinpa
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715 posts in 208 days
posted 92 days ago
Lookin good Zuki.
Why is it that when ever I get done working for the day, I have to spend at least 30 minutes putting everything back where it belongs? I even wind up putting tools away I never used.
-- Brian, Lebanon PA, If you aren’t having fun doing it, find something else to do.
Betsy
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1779 posts in 381 days
posted 92 days ago
Zuki – I’m really glad you were able to avoid those screws. Would have been an unhappy day if you hit one with your router bit. Glad you had it in mind while you were scooping.
Looks like you are making good progress. What’s your next step?
-- Betsy - GO BUCKS!
trifern
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4051 posts in 252 days
posted 92 days ago
Looks good Zuki. Thanks for sharing.
-- Depend on the rabbit's foot if you will, but remember it didn't work for the rabbit.
thetimberkid
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1520 posts in 188 days
posted 92 days ago
Looking good!
Thanks for the post
Callum
-- Look great, get your TTK merchandise now! http://www.printfection.com/thetimberkid/ Check out my site http://thetimberkid.blogspot.com/
Russel
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1229 posts in 424 days
posted 92 days ago
This is the part of chair building that most intimidates me. I would have never thought to use a router to clear the majority of the material. Looking good guy.
-- When you give someone a chance it may well be their last.
Zuki
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855 posts in 562 days
posted 91 days ago
Thanks everyone for following. I believe that this is the most detailed blog I have done thus far on LJ. Its funny . . . when I’m on the computer I’m thinking about wwing and when Im wwing I’m thinking about the computer and my presentation.
I think next I will be working on the underneath of the seat.
-- The significant problems we face cannot be solved by the same level of thinking that created them
Karson
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12902 posts in 885 days
posted 91 days ago
Looks good Zuki. Nice job.
-- Karson Southern Delaware karson_morrison@bigfoot.com