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    <title>Thuan the Cabinet Guy at LumberJocks.com</title>
    <link>http://lumberjocks.com/jocks/Thuan/blog</link>
    <pubDate>Thu, 17 Apr 2008 04:03:54 GMT</pubDate>
    <description>The Lumberjocks version of Cabinetguy.blogspot.com</description>
    <item>
      <title>My Bookcase Entry</title>
      <link>http://lumberjocks.com/jocks/Thuan/blog/4306</link>
      <description>
        <![CDATA[<p>For your consideration is my bookcase design entry.<br /><a href="http://s269.photobucket.com/albums/jj58/jackplane/lumberjocks/?action=view&amp;current=challenge04A.jpg" target="_blank"><img src="http://i269.photobucket.com/albums/jj58/jackplane/lumberjocks/challenge04A.jpg" alt="Challenge04 Lumberjocks"></a></p>


	<p>Before I approach this contest, I had to think about what the core of the the contest is about.  I had to understand what the result should be and then put my spin on it.  Chances are, it would have to have to be a unique spin on an ancient piece of furniture that is universally appealing.  This has to be photogenic to compete with the other wood working magazine, and yet has a calling to the Popular woodworkers.</p>


	<p><a href="http://s269.photobucket.com/albums/jj58/jackplane/lumberjocks/?action=view&amp;current=Thuan_bookcase.jpg" target="_blank"><img src="http://i269.photobucket.com/albums/jj58/jackplane/lumberjocks/Thuan_bookcase.jpg" alt="Challenge04 Elevation"></a></p>


	<p>I beging with the design aspect.  The golden ratio is the base of all design, so I started here.  The 4&#215;8 sheet of plywood is the base of the cabinet builders&#8217; arsenal.  I started here as well.  I added the two together and we have a bookcase that is base on the golden ratio, 38&#8221; x 65&#8221; x 12&#8221; DEEP,  made from a 4&#215;8&#8217; &#8211; 3/4&#8221; ply wood and a 4&#215;8&#8217; -1/4&#8221; plyWOOD and dimensional lumber that is readily available to Most woodworkers. Having almost no waste form the plywood to produce this bookcase has the universal appeal to any woodworker.</p>


	<p><a href="http://s269.photobucket.com/albums/jj58/jackplane/lumberjocks/?action=view&amp;current=cutsheet.jpg" target="_blank"><img src="http://i269.photobucket.com/albums/jj58/jackplane/lumberjocks/cutsheet.jpg" alt="Challenge 04 Cut"></a></p>


	<p>My bookcase has the element of being flexible.  A beginner can build this with circular saw and dowels, use stock molding, while the advanced woodworker can add the inset doors and the beaded face frame that can be jack mitered together and customize the crown.</p>


	<p>I apologize I didn&#8217;t offer the sketch up on this contest as I design a lot faster and better on paper.<br /><a href="http://s269.photobucket.com/albums/jj58/jackplane/lumberjocks/?action=view&amp;current=crowndetail.jpg" target="_blank"><img src="http://i269.photobucket.com/albums/jj58/jackplane/lumberjocks/crowndetail.jpg" alt="Challenge04 crown"></a></p>


	<p><a href="http://s269.photobucket.com/albums/jj58/jackplane/lumberjocks/?action=view&amp;current=legdetail.jpg" target="_blank"><img src="http://i269.photobucket.com/albums/jj58/jackplane/lumberjocks/legdetail.jpg" alt="Challenge04 legs"></a></p>]]>
      </description>
      <pubDate>Thu, 17 Apr 2008 04:03:54 GMT</pubDate>
      <guid>http://lumberjocks.com/jocks/Thuan/blog/4306</guid>
      <author>Thuan</author>
    </item>
    <item>
      <title>Making of the Workshop - Behind the Scene #4: Adding Philosophy to the Workshop.</title>
      <link>http://lumberjocks.com/jocks/Thuan/blog/4259</link>
      <description>
        <![CDATA[<p>I pushed that orange cart down the main race way of the local Home Depot heading toward the tool coral.  There’s nothing I really need there, it’s just part of the routine I supposed.  I bumped into Don who works at the appliance section.</p>


	<p>“What are you building now? “ He asked as he peered into the cart.</p>


	<p>A hedge clipper and a garden hose repair kit was all that’s in.</p>


	<p>“Stupid garden, really cuts into valuable woodshop time.”  I replied.</p>


	<p>He laughed.  I continued pushing the cart as if I was doing time.</p>


	<p>My wood shop is evolving slower than I wanted since I discovered the weekend task of yard work along with this new place.  But there will be progress as I slowly moved my frequently used hand tools to the wall.  I figured I should be able to measure, layout, mark, cut, chop and shave without having to do more than 3 steps.  It&#8217;s part of my philosophy for my new workshop.  I should be able to make simple box within an hour at  any time. After all , most of what I do is joining small boxes to make big boxes.<br /><a href="http://s269.photobucket.com/albums/jj58/jackplane/lumberjocks/?action=view&amp;current=bench4-8.jpg" target="_blank"><img src="http://i269.photobucket.com/albums/jj58/jackplane/lumberjocks/bench4-8.jpg" alt="workbench as of April 07"></a></p>


	<p>Since I store most of my chisels in the tool chest out of harms’ way, I needed a chisel holder in front of the bench that would hold different chisels for the different project of the moment.  This took a while to figure out as I had a general idea what it need to look like, then I had to substitute the maple push broom head, leather and steal with things I do have laying around,  a bunch of card board boxes and left over base boards.</p>


	<p><a href="http://s269.photobucket.com/albums/jj58/jackplane/lumberjocks/?action=view&amp;current=chiselholder.jpg" target="_blank"><img src="http://i269.photobucket.com/albums/jj58/jackplane/lumberjocks/chiselholder.jpg" alt="Chisel Holder"></a></p>


	<p>I also started working on storage solutions under the bench.  I called it the sidekick as it is mobile and serves as extra storage, and a tool caddy when I am working in the shop or installing baseboard in the house.  The back of the cart has storage for my CO2 regulator and  my nail guns.   Learning from the construction industry, brads and wood glue is the best joint ever*.</p>


	<p><a href="http://s269.photobucket.com/albums/jj58/jackplane/lumberjocks/?action=view&amp;current=Sidekick.jpg" target="_blank"><img src="http://i269.photobucket.com/albums/jj58/jackplane/lumberjocks/Sidekick.jpg" alt="Side kick cart"></a></p>


	<ul>
	<li>Disclaimer &#8211; By best joint ever, I mean for trim carpentry and cabinet installation in comparison to cost and time efficiency, and NOT for heirloom quality furniture, where wood joinery is the standard.</li>
	</ul>]]>
      </description>
      <pubDate>Mon, 14 Apr 2008 02:40:11 GMT</pubDate>
      <guid>http://lumberjocks.com/jocks/Thuan/blog/4259</guid>
      <author>Thuan</author>
    </item>
    <item>
      <title>Making of the Workshop - Behind the Scene #3: What You Can Get For $1</title>
      <link>http://lumberjocks.com/jocks/Thuan/blog/3797</link>
      <description>
        <![CDATA[<p>I was able to use my new workbench the other day to modify a cabinet door for a client.  I did this favor so that I can test out my new bench.  This opportunity gave me a chance to see the workability of the piece and what I need to build or modify to streamline the place.  I realized I either need a bigger workbench or, I’m going to get my frequently used tools on the wall.</p>


	<p>But I didn’t get much shop time today to build my wall organization system.  I blame daylight savings time.  But then again, I was able to work later into the evening with the garage door open.  It was nice.  So here’s my late entry for the 2&#215;4 stud contest.  I should get some sort of handicap since I only used 34” of a 2&#215;3.  <br /><a href="http://s269.photobucket.com/albums/jj58/jackplane/lumberjocks/?action=view&amp;current=planeholder.jpg" target="_blank"><img src="http://i269.photobucket.com/albums/jj58/jackplane/lumberjocks/planeholder.jpg" alt="Planeholder"></a></p>


	<p>This came from a left over piece of lumber from my work bench.  I measured, grooved, notched, beveled, then bored the holes to accept the screws. This isn’t bad for about $1.   The Chinese hand planes I used have these handles that make storing them a pain.  That is until it dawned on me to hang them by their own handles.   I’ll have to give the Shakers the credit for this one as I was going to use shaker pegs, but that would require a trip to the store to buy dowels or a mini lathe.  I found a simpler solution with a 2&#215;3.</p>


	<p><a href="http://s269.photobucket.com/albums/jj58/jackplane/lumberjocks/?action=view&amp;current=planeholder2.jpg" target="_blank"><img src="http://i269.photobucket.com/albums/jj58/jackplane/lumberjocks/planeholder2.jpg" alt="Planeholder2"></a><br />I’m going have to figure out how to hang the chisels, saws and layout tools on this wall.  Time to look into the Lumberjocks archive for ideas.</p>]]>
      </description>
      <pubDate>Mon, 10 Mar 2008 03:34:24 GMT</pubDate>
      <guid>http://lumberjocks.com/jocks/Thuan/blog/3797</guid>
      <author>Thuan</author>
    </item>
    <item>
      <title>Making of the Workshop - Behind the Scene #2: The Bench</title>
      <link>http://lumberjocks.com/jocks/Thuan/blog/3723</link>
      <description>
        <![CDATA[<p>My plan today was to build a workbench for the new workshop.  I had the day to myself and wanted to get the thing built before I had to start dinner.  This is actually a lofty goal since I had no idea what I was building.  I didn’t plan much, I stopped by  Agent Orange on the way home from work yesterday and asked them to rip a sheet of MDF to 23-1/2 “ wide.  Got some 2&#215;3 pine to along with that, total price, $28.  The rest of the materials were things I had saved from my old shop, a couple of 4&#215;4 redwoods and some 1&#215;3 poplars.</p>


	<p>I did know the bench would be built permanently onto the wall, it would have a way to clamp wood for planning and cutting dovetails and tenons.  That was it.  My last work bench was an IKEA stepstool I had purchased for $9.99.  It’s design would inspire my new workbench by having a multipurpose slot on the top.<br /><a href="http://s269.photobucket.com/albums/jj58/jackplane/lumberjocks/?action=view&amp;current=Workbench.jpg" target="_blank"><img src="http://i269.photobucket.com/albums/jj58/jackplane/lumberjocks/Workbench.jpg" alt="Work Bench"></a><br />So I went to work.  Now, I’m not good at taking pictures of the procedures since it slows down my creative process. But this is the final product.  Six hours of work and about $60 worth of materials.  I hope it works.  The slot is designed for my Japanese saw, it cuts on the pull stroke, so I use the downward force to hold down the wood.  This notch gives me clearance as I like to kneel and cut on the down stroke.<br /><a href="http://s269.photobucket.com/albums/jj58/jackplane/lumberjocks/?action=view&amp;current=Sawslot.jpg" target="_blank"><img src="http://i269.photobucket.com/albums/jj58/jackplane/lumberjocks/Sawslot.jpg" alt="saw slot"></a><br />The front slots is for clamps, there’s plenty of holes so it offers plenty of flexibility.  I have more ideas on jigs and attachment for my bench, but that will have to wait for later. <br />The top is held down my gravity and wood dowels, hammered in and cut flushed.  This lets me flip the top and change it should it wears.<br /><a href="http://s269.photobucket.com/albums/jj58/jackplane/lumberjocks/?action=view&amp;current=BechClamps.jpg" target="_blank"><img src="http://i269.photobucket.com/albums/jj58/jackplane/lumberjocks/BechClamps.jpg" alt="Bechclamps slots"></a><br />After dinner, I continued working on the shop and found a used for an old bamboo ladder.  I had a left over cherry door form one of my kitchen client, I used it on the white bookshelf even though it didn’t fit.  It thought it looks better with it.  Next step is to make wall cabinets from the old shelving the last owner left behind.  <br /><a href="http://s269.photobucket.com/albums/jj58/jackplane/lumberjocks/?action=view&amp;current=wall.jpg" target="_blank"><img src="http://i269.photobucket.com/albums/jj58/jackplane/lumberjocks/wall.jpg" alt="West Wall"></a></p>]]>
      </description>
      <pubDate>Mon, 03 Mar 2008 02:25:06 GMT</pubDate>
      <guid>http://lumberjocks.com/jocks/Thuan/blog/3723</guid>
      <author>Thuan</author>
    </item>
    <item>
      <title>Making of the Workshop - Behind the Scene #1: Going Green</title>
      <link>http://lumberjocks.com/jocks/Thuan/blog/3684</link>
      <description>
        <![CDATA[<p>Things are finally coming together in my new place.  I moved to my new house three weeks ago and had been working hard to get to the point where I can start on my workshop.  Here’s the result of last night’s work.  Fresh paint went on the walls after I removed the existing shelving nailed onto the walls twenty years ago.  This color is the result of me mixing all the paint the previous owner had left behind into a 5 gallon bucket.  Luckily my wife is happy with this color, she likes happy shades of green.  We park her car on the other half of this garage, so a happy color is important to come home to after a long day’s work, it also neutralizes the mess I’m going to make.<br /><a href="http://s269.photobucket.com/albums/jj58/jackplane/lumberjocks/?action=view&amp;current=toolchest1.jpg" target="_blank"><img src="http://i269.photobucket.com/albums/jj58/jackplane/lumberjocks/toolchest1.jpg" alt="Photobucket"></a></p>


	<p>The tool chest is place in the corner of the garage.  It has predrilled holes running the length of it for adjustability.  I figured I should design the storage system with plenty of room to grow since there are plenty I still have to learn and plenty of bad habit I have to un-learn. <br /><a href="http://s269.photobucket.com/albums/jj58/jackplane/lumberjocks/?action=view&amp;current=toolchest2.jpg" target="_blank"><img src="http://i269.photobucket.com/albums/jj58/jackplane/lumberjocks/toolchest2.jpg" alt="Photobucket"></a></p>


	<p>If I want to be organized then I better make things easy to put away, the magnetic strip for my handsaws should help.  They’re in easy reach, in theory should be easy to put away as well.  There are lesser used saws in the chest.  <br /><a href="http://s269.photobucket.com/albums/jj58/jackplane/lumberjocks/?action=view&amp;current=toolchest3.jpg" target="_blank"><img src="http://i269.photobucket.com/albums/jj58/jackplane/lumberjocks/toolchest3.jpg" alt="Photobucket"></a></p>


	<p>The next step is to install a couple rows of French cleats so that I can hand things without having to drill new holes and find studs.</p>]]>
      </description>
      <pubDate>Fri, 29 Feb 2008 03:02:39 GMT</pubDate>
      <guid>http://lumberjocks.com/jocks/Thuan/blog/3684</guid>
      <author>Thuan</author>
    </item>
    <item>
      <title>One Day I'm Gonna.... #2: Re-Finish What I started </title>
      <link>http://lumberjocks.com/jocks/Thuan/blog/3620</link>
      <description>
        <![CDATA[<p>2008 is 15% over and I have zero woodworking project completed.  Not That I’m complaining.  This woodworker who works out of the corner of the living room has spent the first part of the year, working hard  setting up to LIVE THE AMERICAN DREAM and moved to an actual house with a garage. I’m literally moving on up, I mean off the floor of the living room and onto an actual garage with a workbench, and that’s what I’m all excited about in this blog. The previous owner left this behind, I noticed he use it as a miter saw stand when I inspected the house.</p>


	<p><a href="http://s269.photobucket.com/albums/jj58/jackplane/?action=view&amp;current=P2220060.jpg" target="_blank"><img src="http://i269.photobucket.com/albums/jj58/jackplane/P2220060.jpg" alt="Huntington Chair Corp Cabinet"></a></p>


	<p>I looked at the construction of this “workbench” and realized this is good quality, well built piece of furniture. It’s solid oak, slab construction, with no cracks or splits in the wood. Dove tail drawers and slides. I wiped it down, vacuum it up and dragged it into the living room &#8211; where it belongs. It will be restored or re-used or modified one day&#8230;after I get my new workshop going.  Does any one know anything about this piece?</p>


	<p><a href="http://s269.photobucket.com/albums/jj58/jackplane/?action=view&amp;current=P2220064.jpg" target="_blank"><img src="http://i269.photobucket.com/albums/jj58/jackplane/P2220064.jpg" alt="Huntington Chair Corp. tag"></a></p>]]>
      </description>
      <pubDate>Sat, 23 Feb 2008 22:29:38 GMT</pubDate>
      <guid>http://lumberjocks.com/jocks/Thuan/blog/3620</guid>
      <author>Thuan</author>
    </item>
    <item>
      <title>One Day I'm Gonna.... #1: USE MORE CORK</title>
      <link>http://lumberjocks.com/jocks/Thuan/blog/2784</link>
      <description>
        <![CDATA[<p>Audrey is from Oklahoma, slender, gray haired and bearded, looks to be in his 80’s. He is in fact barely 60 but his life experience added years to his look. We were having lunch, his usual hard candies and cigarettes and me, a burger with a helping of second hand smoke.<br />I told him I had this great idea about gluing cork boards on the floor of my kitchen. I got the idea because the insert of my handcrafted shoes were made of cork, and it’s great on my feet all day. It’s supportive yet cushiony. The cork boards self-repairs after you put a pin in it. It doesn’t rot from water because they use it to cork wine bottles and it must be acid resistant because wine doesn’t dissolve it. So it should handle all the abuse of the kitchen, and by bare feet will love it.<br />Audrey lit up another cigarette and spent the next 20 minutes going into detail about the proper care of cork flooring because they were using the stuff since the turn of the century. I’m talking about the 1900s! It just needed to be stripped and wax once a year. Then Linoleum was the big thing, then no wax vinyl took over and that was the death of resilient flooring. Residential use of cork was dead for decades as housewives and husbands forgotten how to wax a floor.<br />I think I’m born too late. I looked up cork flooring on the Internet and it’s huge with the green movement. Hypo-allergenic, Fire retardant, natural insulation, self sealing, good for your joints, all this and it’s good for the environment. All this from a tree!<br />So I made my own cork flooring, 99 cents cork boards, glued to the slab with resilient flooring glue, four or five coats of polyurethane and two coats of wax.  Now, I have have no idea how to get pictures to this blog so you&#8217;ll have to to my blogspot to get the pictures. Cabinetguy.blogspot.com</p>


	<p>So here&#8217;s some ideas for the LumberJocks.  Go to Rockler, Office Depot, get a roll of cork and line those tool boxes, knife holders, tool handels and maybe even the floors.  I&#8217;m thinking about veneering the top of a writing desk with this stuff one day.!</p>]]>
      </description>
      <pubDate>Fri, 14 Dec 2007 17:49:45 GMT</pubDate>
      <guid>http://lumberjocks.com/jocks/Thuan/blog/2784</guid>
      <author>Thuan</author>
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