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Making of the Workshop - Behind the Scene #2: The Bench

Blog entry by Thuan posted 143 days ago 259 reads 2 times favorited 13 comments Add to Favorites
« Part 1: Going Green Part 2 of Making of the Workshop - Behind the Scene series Part 3: What You Can Get For $1 »

My plan today was to build a workbench for the new workshop. I had the day to myself and wanted to get the thing built before I had to start dinner. This is actually a lofty goal since I had no idea what I was building. I didn’t plan much, I stopped by Agent Orange on the way home from work yesterday and asked them to rip a sheet of MDF to 23-1/2 “ wide. Got some 2×3 pine to along with that, total price, $28. The rest of the materials were things I had saved from my old shop, a couple of 4×4 redwoods and some 1×3 poplars.

I did know the bench would be built permanently onto the wall, it would have a way to clamp wood for planning and cutting dovetails and tenons. That was it. My last work bench was an IKEA stepstool I had purchased for $9.99. It’s design would inspire my new workbench by having a multipurpose slot on the top.
Work Bench
So I went to work. Now, I’m not good at taking pictures of the procedures since it slows down my creative process. But this is the final product. Six hours of work and about $60 worth of materials. I hope it works. The slot is designed for my Japanese saw, it cuts on the pull stroke, so I use the downward force to hold down the wood. This notch gives me clearance as I like to kneel and cut on the down stroke.
saw slot
The front slots is for clamps, there’s plenty of holes so it offers plenty of flexibility. I have more ideas on jigs and attachment for my bench, but that will have to wait for later.
The top is held down my gravity and wood dowels, hammered in and cut flushed. This lets me flip the top and change it should it wears.
Bechclamps slots
After dinner, I continued working on the shop and found a used for an old bamboo ladder. I had a left over cherry door form one of my kitchen client, I used it on the white bookshelf even though it didn’t fit. It thought it looks better with it. Next step is to make wall cabinets from the old shelving the last owner left behind.
West Wall

-- Thuan

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Thuan

152 posts in 224 days


The Lumberjocks version of Cabinetguy.blogspot.com

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13 comments so far

View grovemadman's profile

grovemadman

541 posts in 177 days


posted 143 days ago

Looks solid and simple. I like the clamp slots in the front a lot and they look handy. Looks like you got plenty of room to expand if needed…

-- --Chuck

View kshipp's profile

kshipp

73 posts in 184 days


posted 143 days ago

Those keyholes at the front of the bench are an excellent idea for clamping. I was trying to figure out the other day how I could hold some boards vertically on my workbench.

-- Kyle, Michigan

View GaryK's profile

GaryK

8274 posts in 394 days


posted 143 days ago

I’ve never seen anything like your clamp slots before. That’s a great idea!

-- Gary, East TX -- The longest journey begins with a single step.

View Dorje's profile (online now)

Dorje

1709 posts in 402 days


posted 143 days ago

Very inventive! Visually appealing too!

-- Dorje (pronounced "door-jay"), Seattle, WA

View WhiskeyWaters's profile

WhiskeyWaters

68 posts in 211 days


posted 143 days ago

I like the cut slot personally – might be getting myself a new workshop space. I’ll have to steal er…cough borrow your ideas.

View dustynewt's profile

dustynewt

320 posts in 268 days


posted 142 days ago

Fresh, simple ideas! I knew when you came on board LumberJocks that you would be interesting to follow. Thanks for sharing, Thuan.

-- http://dustynewt.webs.com/

View Thuan's profile

Thuan

152 posts in 224 days


posted 142 days ago

Thanks everyone, I really wanted to add something of value to the Lumberjock community so that we can all share. I receive plenty of ideas from this site.

-- Thuan

View RobS's profile

RobS

1025 posts in 712 days


posted 141 days ago

Awesome bench and excellent ideas! You are very resourceful, thanks for sharing.

-- Rob (A) Waxahachie,TX

View Blake's profile

Blake

1836 posts in 280 days


posted 141 days ago

You are amazing, Thuan. Your simple yet extremely effective sense of “streamlined” style is so cool. You incorporated multiple ideas into this bench that I had never seen or would have thought of before. Are they original ideas straight from the brain of Thuan or have you seen them somewhere before? Either way, bravo. Very cool bench. For $60 bucks and an afternoon it looks as solid as a rock. What was for dinner?

-- Dust collectors suck.

View bfd's profile

bfd

171 posts in 213 days


posted 109 days ago

Hi Thuan,

Gotta tell you that is a great idea for a clamp rack! Man you think outside the box. Your innovated ideas and sensibility on how to re-purpose things and use them in a new way is amazing! I love your bench and the thought that went into it. The fact that you spent $60 and did it in an afternoon is just incredible. To call you resourceful would be an understatement. Your passion for the craft definitely shows. I can’t wait to see more on this blog from you.

-- Brian, Folsom, CA

View SteveKorz's profile (online now)

SteveKorz

753 posts in 120 days


posted 109 days ago

Thuan, I really like the clamp slots. I’m going to have to incoroprate that into something I build, like an assembly cart. Very good job! Thanks for the post!

—Steve

-- As iron sharpens iron, so one man sharpens another. (Proverbs 27:17)

View Ad Marketing Guy - Bill's profile

Ad Marketing Guy - Bill

302 posts in 204 days


posted 109 days ago

I fully agree with what everyone has said, this is such a simple design but unbelievabaly useful- what a FANtastic design. The clamp design and saw slot are very unique.

Thuan, did you use dowels to joint the 4×4 legs and front support? Also how did you attach the bottom layer of MDF to the front support and wall cleat?

GREAT Project – nice contribution!

-- Bill - - Ad-Marketing Guy, Ramsey NJ

View Ad Marketing Guy - Bill's profile

Ad Marketing Guy - Bill

302 posts in 204 days


posted 109 days ago

PS to the Entire Group – Thuan’s blog is truly amazing a clinic in fine craftsmanship!
It is definitely worth a visit to read his blog and look at his style.

KUDOS Thuan!

-- Bill - - Ad-Marketing Guy, Ramsey NJ

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