I found some more time to work on the bench. I glued up the base stretchers. I used the draw pin mortise technique where the dowel pin holes through the mortises were slightly forward of the holes through the mortises. When I tapped the dowels through, they pulled the stretchers tight against the posts. One of the nicest things about this is no clamps while the glue is drying.

I was working alone on the top, so I was unable to do the “glue up three and send a batch through the planer technique”. I just kept gluing one 4×4 to the next, waiting a half hour, and continuing. The only way to smooth it at the end was with a hand plane. It went way better than expected, probably because the plane arrived pre-sharpened.

I was just playing around with the face boards and clicked a pic. That is maple for the front and walnut for the end cap. I believe they will be trimmed to about 5 inches in width.

Making a mess using a router for the tongue for the end cap. Clamped a straight edge and routed from the top, flipped it over and repeated for the bottom side.

The new top after some clean up.

Take care,
Steve
-- Stevethepeeve -- I'm no rocket surgeon























15 comments so far
dalec
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452 posts in 330 days
posted 93 days ago
A very sturdy and attractive work bench.
How did you attach the top to the cross piece at the two ends of the table?
Dalec
Scott Bryan
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8470 posts in 263 days
posted 93 days ago
This is one hefty looking bench. But it is looking pretty good so far.
-- With God's help all things are possible- even woodworking. Woodworking is not just a hobby, it is an (expletive deleted) expensive hobby.
Woodhacker
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438 posts in 164 days
posted 93 days ago
You’re making good progress Steve. I had to go back and look at Part 1.
It looks great. Seeing all these great benches on this site makes me want to try one.
-- Martin, Kansas
mikeH
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41 posts in 733 days
posted 93 days ago
Beautiful top, i really like the wood. so planning the top was not to hard to do, i am planning on making one some day and leveling the top was one of my concerns
-- mjhaines
Karson
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12613 posts in 842 days
posted 93 days ago
Good looking Steve. It starting to look like a bench now.
-- Karson Southern Delaware karson_morrison@bigfoot.com
Betsy
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1760 posts in 337 days
posted 93 days ago
Looks great Steve. I’m interested to know the offset on the draw bore. On a small project I’m working on I’m using a 1/16th” but something this large, what would you use?
-- Betsy - GO BUCKS!
Todd A. Clippinger
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2528 posts in 541 days
posted 93 days ago
I gotta say that is a nice looking bench you’re building!
-- Todd A. Clippinger, Montana, http://amcraftsman.com
bobdurnell
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159 posts in 338 days
posted 93 days ago
Nice bench, I couldn’t help noticing but is your top vertical grain douglas fir? If so, I used it once on my bench. Was a lovely top, come to think of it my bench base is vg douglas fir also. Made it when I was 14 years old to young to drive so my mother drove me to the lumber yard and I picked out the wood I wanted. Got the wood home and my dad was furious about the choice of lumber. He was a wholesale softwood salesman and he knew the cost of vg douglas fir. I guess I knew good wood when I saw it. Can’t wait to see the end cap completed.
-- bobdurnell, Santa Ana California.
Beginningwoodworker
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345 posts in 114 days
posted 93 days ago
very nice looking bench Steve.
-- CJIII Future cabinetmaker
SPalm
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701 posts in 323 days
posted 93 days ago
Thanks people. This thing is a bit more work than I anticipated. I thought I would just bang it together. I guess the size of it has me a bit intimidated.
I plan to lag bolt the top to the base, so I can remove it later if needed. It is just sitting on it right now.
It was fun to plane, but anytime you have that much vertical grain, it makes it a lot easier.
I used 1/8 inch offset for the draw pins. They were a bit of tapping to get them in. Also the softwood compresses a lot more than a hardwood would. (Woodchuck would?)
It is Douglas Fir bought at Home Depot. Straight, pretty, and cheap (but really soft and it does splinter a bit).
Steve
-- Stevethepeeve -- I'm no rocket surgeon
TomK
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354 posts in 316 days
posted 93 days ago
Looking very attractive and solid, Steve. I used draw-bored tenons on my base too. Pounding them in was a rewarding feeling, like something from another era.
-- North Texas
jcees
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438 posts in 240 days
posted 93 days ago
Great progress, bravo!
always,
J.C.
-- "Imagination is more important than knowledge" -- Albert Einstein
GaryK
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8400 posts in 429 days
posted 92 days ago
Great looking job so far! The is going to be one beefy bench.
-- Gary, East TX -- The longest journey begins with a single step.
MichaelW
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28 posts in 189 days
posted 91 days ago
Looks great Steve, I am considering this same type of joinery for my stretchers out of Doug Fir, I was thinking 1/32 for the dimension to pull the joint together, but it sound like from your experience you are suggesting 1/8 worked pretty well with this wood?
-- Michael, Seattle, WA
SPalm
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701 posts in 323 days
posted 91 days ago
Hey Michael, it worked for me. It is pretty soft wood. I would suggest doing a prototype or two. I used a drill press to do all the holes, but even then they tended to wander a bit, with some splintering and all. I don’t know if I could hold that kind of tolerance with this wood. I am hoping that DF will be OK for the top, I have crushed it a couple of times with clamps. But what the heck, it’s a workbench, and maybe it is better to have a softer top so it will absorb the dings rather than a future work piece. Just go for it.
-- Stevethepeeve -- I'm no rocket surgeon