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Workbench Build #2: Glue up

Blog entry by SPalm posted 93 days ago 335 reads 1 time favorited 15 comments Add to Favorites
« Part 1: Stock prep and Completed Towers Part 2 of Workbench Build series Part 3: Vises Installed »

I found some more time to work on the bench. I glued up the base stretchers. I used the draw pin mortise technique where the dowel pin holes through the mortises were slightly forward of the holes through the mortises. When I tapped the dowels through, they pulled the stretchers tight against the posts. One of the nicest things about this is no clamps while the glue is drying.

I was working alone on the top, so I was unable to do the “glue up three and send a batch through the planer technique”. I just kept gluing one 4×4 to the next, waiting a half hour, and continuing. The only way to smooth it at the end was with a hand plane. It went way better than expected, probably because the plane arrived pre-sharpened.

I was just playing around with the face boards and clicked a pic. That is maple for the front and walnut for the end cap. I believe they will be trimmed to about 5 inches in width.

Making a mess using a router for the tongue for the end cap. Clamped a straight edge and routed from the top, flipped it over and repeated for the bottom side.

The new top after some clean up.

Take care,
Steve

-- Stevethepeeve -- I'm no rocket surgeon

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SPalm

701 posts in 323 days


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15 comments so far

View dalec's profile

dalec

452 posts in 330 days


posted 93 days ago

A very sturdy and attractive work bench.

How did you attach the top to the cross piece at the two ends of the table?

Dalec

View Scott Bryan's profile

Scott Bryan

8470 posts in 263 days


posted 93 days ago

This is one hefty looking bench. But it is looking pretty good so far.

-- With God's help all things are possible- even woodworking. Woodworking is not just a hobby, it is an (expletive deleted) expensive hobby.

View Woodhacker's profile

Woodhacker

438 posts in 164 days


posted 93 days ago

You’re making good progress Steve. I had to go back and look at Part 1.

It looks great. Seeing all these great benches on this site makes me want to try one.

-- Martin, Kansas

View mikeH's profile

mikeH

41 posts in 733 days


posted 93 days ago

Beautiful top, i really like the wood. so planning the top was not to hard to do, i am planning on making one some day and leveling the top was one of my concerns

-- mjhaines

View Karson's profile

Karson

12613 posts in 842 days


posted 93 days ago

Good looking Steve. It starting to look like a bench now.

-- Karson Southern Delaware karson_morrison@bigfoot.com

View Betsy's profile

Betsy

1760 posts in 337 days


posted 93 days ago

Looks great Steve. I’m interested to know the offset on the draw bore. On a small project I’m working on I’m using a 1/16th” but something this large, what would you use?

-- Betsy - GO BUCKS!

View Todd A. Clippinger's profile

Todd A. Clippinger

2528 posts in 541 days


posted 93 days ago

I gotta say that is a nice looking bench you’re building!

-- Todd A. Clippinger, Montana, http://amcraftsman.com

View bobdurnell's profile

bobdurnell

159 posts in 338 days


posted 93 days ago

Nice bench, I couldn’t help noticing but is your top vertical grain douglas fir? If so, I used it once on my bench. Was a lovely top, come to think of it my bench base is vg douglas fir also. Made it when I was 14 years old to young to drive so my mother drove me to the lumber yard and I picked out the wood I wanted. Got the wood home and my dad was furious about the choice of lumber. He was a wholesale softwood salesman and he knew the cost of vg douglas fir. I guess I knew good wood when I saw it. Can’t wait to see the end cap completed.

-- bobdurnell, Santa Ana California.

View Beginningwoodworker's profile

Beginningwoodworker

345 posts in 114 days


posted 93 days ago

very nice looking bench Steve.

-- CJIII Future cabinetmaker

View SPalm's profile

SPalm

701 posts in 323 days


posted 93 days ago

Thanks people. This thing is a bit more work than I anticipated. I thought I would just bang it together. I guess the size of it has me a bit intimidated.

I plan to lag bolt the top to the base, so I can remove it later if needed. It is just sitting on it right now.

It was fun to plane, but anytime you have that much vertical grain, it makes it a lot easier.

I used 1/8 inch offset for the draw pins. They were a bit of tapping to get them in. Also the softwood compresses a lot more than a hardwood would. (Woodchuck would?)

It is Douglas Fir bought at Home Depot. Straight, pretty, and cheap (but really soft and it does splinter a bit).

Steve

-- Stevethepeeve -- I'm no rocket surgeon

View TomK 's profile

TomK

354 posts in 316 days


posted 93 days ago

Looking very attractive and solid, Steve. I used draw-bored tenons on my base too. Pounding them in was a rewarding feeling, like something from another era.

-- North Texas

View jcees's profile

jcees

438 posts in 240 days


posted 93 days ago

Great progress, bravo!

always,
J.C.

-- "Imagination is more important than knowledge" -- Albert Einstein

View GaryK's profile

GaryK

8400 posts in 429 days


posted 92 days ago

Great looking job so far! The is going to be one beefy bench.

-- Gary, East TX -- The longest journey begins with a single step.

View MichaelW's profile

MichaelW

28 posts in 189 days


posted 91 days ago

Looks great Steve, I am considering this same type of joinery for my stretchers out of Doug Fir, I was thinking 1/32 for the dimension to pull the joint together, but it sound like from your experience you are suggesting 1/8 worked pretty well with this wood?

-- Michael, Seattle, WA

View SPalm's profile

SPalm

701 posts in 323 days


posted 91 days ago

Hey Michael, it worked for me. It is pretty soft wood. I would suggest doing a prototype or two. I used a drill press to do all the holes, but even then they tended to wander a bit, with some splintering and all. I don’t know if I could hold that kind of tolerance with this wood. I am hoping that DF will be OK for the top, I have crushed it a couple of times with clamps. But what the heck, it’s a workbench, and maybe it is better to have a softer top so it will absorb the dings rather than a future work piece. Just go for it.

-- Stevethepeeve -- I'm no rocket surgeon

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