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Woodworking Tips #1: Free Cam Clamp Plans

Blog entry by Obi posted 181 days ago 559 reads 4 times favorited 18 comments Add to Favorites
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For those of you who believe that you do not have enough clamps, I found and posted free cam clamp plans here . Easy to make and cheap. most of it can be found in your spare stick bin.

Have fun.

UPDATE

After making over 10 I posted a few after I’ve used them all to clamp fret boards when you need a lot of claps and need a lot of pressure to make sure that the fret boards are clamped tightly so you have no gap anywhere.

You can see them here

-- http://ye-olde-cabinet-shoppe.com/

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Obi

2152 posts in 724 days


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18 comments so far

View MrWoody's profile

MrWoody

220 posts in 262 days


posted 181 days ago

Thanks Obi, you never have enough clamps.

-- If we learn from our mistakes, I'm getting a fantastic education.

View Obi's profile

Obi

2152 posts in 724 days


posted 181 days ago

As I was working on my newest Bass guitar I realized I needed clamps to reach into the middle of the guitar and a Luthier friend showed me his cam clamps and I knew I could make them a lot cheaper than buying them. I ordered two and one came from Washington and one came from Pa.

Neither of them have arrived and so I found these plans and made my first one. One that cannot be purchased because it’s about 12” long. I had a steel railing that I cut up, and as soon as the factory made clamps arrive I’ll make them closer to the specs.

-- http://ye-olde-cabinet-shoppe.com/

View flink's profile

flink

95 posts in 207 days


posted 181 days ago

Hey, thanks a lot! No one, but no one ever has enough clamps.

-- Made lots of sawdust and pounded some nails. Haven't finished anything, though.

View Dick, & Barb Cain's profile

Dick, & Barb Cain

5080 posts in 787 days


posted 181 days ago

Thanks Obi!

Nice clamps.

-- -** You are never to old to set another goal or to dream a new dream ****************** Dick, & Barb Cain, Hibbing, MN. http://www.woodcarvingillustrated.com/gallery/member.php?uid=3627&protype=1

View MichaelW's profile

MichaelW

30 posts in 235 days


posted 181 days ago

Obi,

I made up a batch last year and used roll pins instead of dowels for the cam, to secure the bar stock to the lower jaw, and to bracket the bar through the slot in the upper jaw. Might be easier than the partially gluing the dowel as this plan suggests.

-- Michael, Seattle, WA

View Scott Bryan's profile

Scott Bryan

9122 posts in 309 days


posted 180 days ago

Thanks Obi,

This is an interesting plan. I will print it out and try it.

-- With God's help all things are possible- even woodworking. Woodworking is not just a hobby, it is an (expletive deleted) expensive hobby.

View Obi's profile

Obi

2152 posts in 724 days


posted 180 days ago

I USED AN UNGLUED DOWEL FOR THE CAM AND SLOTTED THE JAWS JUST FOR THE PRACTICE CLAMP AND THEN DRILLED THE JAWS THROUGH THE STEEL BAR AND USED BARBED JOIST HANGER NAILS THAT DID REQUIRE A LITTLE “COAXING” BUT WORK GREAT. TOOK 4 ATTEMPTS TO GET THE PINS LINED UP PERFECTLY BUT DID IT

-- http://ye-olde-cabinet-shoppe.com/

View olddutchman's profile

olddutchman

50 posts in 422 days


posted 180 days ago

This is a great project. I am dutch, and am always trying to find money saving ideas. Thanks for the plans!!!

-- Saved, and so grateful, consider who Created it ALL!!!

View Bill Akins's profile

Bill Akins

105 posts in 185 days


posted 180 days ago

I am very short on clamps, think I’ll try it.

-- Bill from Lithia Springs, GA I love the smell of sawdust in the morning.

View tenontim's profile

tenontim

918 posts in 232 days


posted 180 days ago

Thanks, Obi. I don’t really have any light weight clamps, so these should fit the bill, and like you said, it’ll cut down the scrap pile some.

-- Tim -- http://tmuli.com

View Obi's profile

Obi

2152 posts in 724 days


posted 180 days ago

The amazing thing is these do a wonderful job for what they’re intended for. To clamp the middle or center of an object that is over 4 inches wide. Most clamps are great for the rim or edge of an item. Pipe clamps for gluing boards side be side or laminating narrow pieces. But for laminating something that is 12” wide, this is the way to go if you want to make sure the center of the piece is glued properly.

I’m making several of these because when it comes to gluing the top to a guitar, I’ve yet to find a better clamp.

Have fun y’all.

-- http://ye-olde-cabinet-shoppe.com/

View grovemadman's profile

grovemadman

541 posts in 259 days


posted 180 days ago

These look pretty useful, I think i’ll have to make some. Don’t think it will break the bank either!

-- --Chuck

View Karson's profile

Karson

12917 posts in 888 days


posted 180 days ago

Looks great Obi. Thanks for the plans.

-- Karson Southern Delaware karson_morrison@bigfoot.com

View sIKE's profile

sIKE

561 posts in 241 days


posted 180 days ago

Funny I have a pair of these that are unfinished that were given to me. The heads and cam are done just need to make the bar for it and assemble. Here a some pics of what I have:
Wood Clamp 1
Wood Clamp 2
Wood Clamp 3
Wood Clamp 4
These have wooden bars. The assembled one is not mine but I took the pics for reference.

-- //FC - Round Rock, TX - "Experience is what you get just after you need it"

View Obi's profile

Obi

2152 posts in 724 days


posted 180 days ago

I thought I made a mistake when i built the first one, so I broke it and threw it away. Then I assembled the second one and realized that if it isnt assembled it won’t clamp… DUH !!!

My post, and I can’t even get it right.

PLANS WORK, BUILDER ERROR! I THINK I’M GOING TO FIRE THE GUY ON THE ASSEMBLY LINE.
OH WAIT, CAN’T FIRE SOMEONE WHO DOESN’T GET PAID.

-- http://ye-olde-cabinet-shoppe.com/

View moshel's profile

moshel

134 posts in 171 days


posted 129 days ago

I actually found the same plans when looking around and made 2. i made the rod from wood. after some usage, the rod becomes compressed at places and the clamp tries to go to these places, reducing the power of clamping. this actually makes it unusable… it was a nice project to build, though. you can make the handling of the material easier by making two sets together (this is a bit hard to explain, but i’ll do my best: top and bottom jaws joined at the back and the two sets joined at the side. at the end you cut on the table saw and separate the components)

-- The woods are lovely, dark and deep, but I have promises to keep...

View Obi's profile

Obi

2152 posts in 724 days


posted 129 days ago

So far I’ve made 11 working cam clamps, sold 5, and have the blanks for 16 more. You can see a few of them here

A friend of mine has 2 with wooden “shafts” but they just didnt look strong enough for me. You can get the steel at Home Depot or Lowe’s at about $2.50 per foot. Drill the holes and use a 16d green vinyl sinker as the pins. has taken some practice but I still have the originals and they work great.

I did modify it just a little to make the cam a little more offset to add to the clamping pressure because the ones that I ordered in the beginning are cheap and once they reach the apex of the pressure point they start to decrease. Mine, however, just get tighter and tighter.

I thought it was not only a great money saver from costing me as little as $1.00 each to make I also find that selling them @ $10.00 each also makes me money while saving others as much as $6.00 per clamp on shipping costs.

-- http://ye-olde-cabinet-shoppe.com/

View moshel's profile

moshel

134 posts in 171 days


posted 128 days ago

hmmmmm… YOU can get things at home depot…. i seriously doubt i will find any here…

-- The woods are lovely, dark and deep, but I have promises to keep...

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