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Custom Floor #1: Driving myself crazy

Blog entry by Lee A. Jesberger posted 85 days ago 159 reads 0 times favorited 22 comments Add to Favorites
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We did a floor a few years ago for my sister in law.

She has expensive taste, and wanted a floor that was somewhat different than the norm.

We spent a lot of time a showrooms looking for a floor she was happy with. She narrowed it down to 3/4” hardwood, and was having trouble with choosing between Maple and Brazilian Cherry.

I suggested mixing the two, by using the darker Cherry as a border. Since she is Greek it seemed liked a good idea to do Greek keys in the corners.

We also wanted to do something in the middle section to break up the large field.

We used blue painters tape over her existing wall to wall carpet to show her the exact design we would use. We would leave it for a few days for her to get used to the design, then change it a little and leave it again. After a few tries, we came up with a design she liked, and worked with the furniture in the space, regarding size and layout.

Since the floor is tongue and groove, all of the changes in direction meant milling a groove, or adding a tongue.

The Greek keys and small pieces in the field decoration required a fair amount or work, which we did in the shop.
The floor was drawn on the computer, and printed out. Then we colored coded the border pieces to keep track of which piece was which.

After milling the parts in the shop we painted the backs of the parts to correspond with the colored drawing. Once we started the installation this color coding really helped speed things up. We were able to tell where each part was for without measuring anything.

Lesson learned here: German guy’s have trouble with Greek keys!

It did come out good though and she was very happy with it.











Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

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Lee A. Jesberger

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22 comments so far

View dlcarver's profile

dlcarver

227 posts in 119 days


posted 85 days ago

That’s a lot of work. Looks great Lee!

Dave

-- Dave Leitem,Butler,Pa.,http://dlcarver.etsy.com

View Bob #2's profile

Bob #2

1630 posts in 410 days


posted 85 days ago

Beauty Lee I know all about the Greek Key thing.
There is a pile of pieces up in the shop for a feature bowl from last year. It looks so simple but the accuracy is a killer. In addition the grain in the pieces has to be all lined or else the chatoyance is annoying.

Good on you for getting yours finished!

What a dandy floor!

Bob

-- A mind, like a home, is furnished by its owner

View Mark's profile

Mark

7 posts in 119 days


posted 85 days ago

Lee, that’s a gorgeous floor! I am wondering – is that made from prefinished hardwood – the kind with microbevels on the edges? I have some of that and was thinking of doing a border, much simpler than yours, but I was worried about temperature and humidity fluctuations causing problems because of the different grain directions? Thanks for any advice you can give,
Mark

-- Mark

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Lee A. Jesberger

2035 posts in 368 days


posted 85 days ago

Thanks David;

It’s a deceiving project regarding the time involved.

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

View Karson's profile

Karson

11541 posts in 789 days


posted 85 days ago

Lee: A flooring expert also. Truly a man of many talents. A great looking floor.

Is this the same sister-in-law who won’t use her table you made.

-- Karson Southern Delaware karson_morrison@bigfoot.com

View Lee A. Jesberger's profile

Lee A. Jesberger

2035 posts in 368 days


posted 85 days ago

Hey Bob;

My project is in pieces on the floor also! LOL

Yes, those keys can get away from you!

Even a fractional inaccuracy gets multiplied quickly.

The amount of math involved in pre cutting the parts was nuts!

I wouldn’t want to do it again.

Thanks much;

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

View tenontim's profile

tenontim

614 posts in 133 days


posted 85 days ago

Really nice floor, Lee. That’s a nice design and I bet it will get lots of compliments. Be glad they were Greek keys, could have been Celtic Knots.

-- Tim -- http://tmuli.com

View Lee A. Jesberger's profile

Lee A. Jesberger

2035 posts in 368 days


posted 85 days ago

Hi Mark;

Yes they are pre finished and have the micro bevel.

If I remember correctly, we did bevel some edges, and sealed them.

As far as expansion and contraction goes, it is something to keep in mind as your working. Notice around the close up shot near the fireplace we scribed the flooring about a 1/4 away from the stone. This same spacing is used around the entire room.

Also, when nailing the pieces, don’t drive them together too tightly, or it will come back to haunt you for sure.

It’s been a number of years since we did this, and so far, no problem. One other thing to consider is the type of heating system the house has. If it’s hot air heat, it’s very important that it also have humidifier.

Also, letting the pieces acclimate to the room for a couple days is a real good idea.

Hope this helps.

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

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Lee A. Jesberger

2035 posts in 368 days


posted 85 days ago

Hi Karson;

Thanks for the kind words.

No, a different sister in law.

You know that table now has a table pad on it! You know, the kind that’s about a 1/4” thick, and you can’t see through.

That’s very sad. I could have used formica!

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

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Lee A. Jesberger

2035 posts in 368 days


posted 85 days ago

Hi Tenontim;

You mean it could have been worse?

Oh great!

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

View GaryK's profile

GaryK

8183 posts in 377 days


posted 85 days ago

Great looking job!
I would think the hardest part would be having to work on your hands and knees for all that time.

-- Gary, East TX -- The longest journey begins with a single step.

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Lee A. Jesberger

2035 posts in 368 days


posted 85 days ago

Hey Gary,

Thank you, but I think it was the math used to pre cut everything!

I did walk bent over for a week though! LOL

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

View Scott Bryan's profile

Scott Bryan

7769 posts in 210 days


posted 85 days ago

Hi Lee,

You are a glutton for punishment aren’t you? You just couldn’t put down a simple maple or bc floor either of which would have been beautiful with a simple contrasting border. :)

This is a gorgeous floor and the bc design add a nice detail to it. I am sure that this is the first thing that visitors notice when they enter the room. This will generate a Wow!!! without a doubt.

Good selection with chosing a prefinished floor. I feel it is the only way to go.

Thanks for the post

-- With God's help all things are possible- even woodworking. Woodworking is not just a hobby, it is an (expletive deleted) expensive hobby.

View Grumpy's profile

Grumpy

3804 posts in 239 days


posted 85 days ago

Excellent hand crafted job Lee. Beautiful finish.

-- Grumpy - "Always look on the bright side of life"- Monty Python

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Lee A. Jesberger

2035 posts in 368 days


posted 84 days ago

Hi Scott;

I should think by now you would know I am the glutton you speak of.

It does get some wows.

Thanks ;

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

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Lee A. Jesberger

2035 posts in 368 days


posted 84 days ago

Hi Grumpy;

Thank you for the kind words.

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

View ND2ELK's profile

ND2ELK

1826 posts in 162 days


posted 84 days ago

Hi Lee

I see the master is at it again. After looking at your last three blogs, is there anything you can not do. You cease to amaze me. What a wonderful God given talent that you have. You are a true inspiration to me and I am sure to other jocks. Thank you so much for sharing your unbelievable works of art.

God Bless
tom

-- Mc Bridge Cabinets, Iowa

View brunob's profile

brunob

1115 posts in 558 days


posted 84 days ago

For me, just putting down a t & g floor is a lot of work. Yours is fantastic!

-- Bruce from Central New York

View Lee A. Jesberger's profile

Lee A. Jesberger

2035 posts in 368 days


posted 84 days ago

Hi Tom;

Wow, now my head won’t fit in through doorways!

I just checked with my wife, she’s preparing a list of the things I can’t do. It will take several weeks to complete, but I’ll post it when she’s done.

Thanks again;

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

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Lee A. Jesberger

2035 posts in 368 days


posted 84 days ago

Hello Bruce,

Thank you very much.

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

View jeanmarc's profile

jeanmarc

503 posts in 105 days


posted 77 days ago

a very beautiful splendid design work

-- jeanmarc manosque france

View Lee A. Jesberger's profile

Lee A. Jesberger

2035 posts in 368 days


posted 77 days ago

Jeanmarc,

Thank you. It’s appreciated.

Lee

-- by Lee A. Jesberger http://www.prowoodworkingtips.com http://www.ezee-feed.com

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